2023-06-15
Tag Archives: gear box with motor
China ACDC Motor RV Reductor Gear Box Right Angle Gearbox With 90 Degree Electric Motor with Great quality
Guarantee: 1 12 months
Applicable Industries: Hotels, Garment Shops, Creating Materials Outlets, Producing Plant, Machinery Repair Outlets, Foods & Beverage Manufacturing facility, Farms, Restaurant, House Use, Retail, Foodstuff Shop, Printing Shops, Development works , Strength & Mining, Foods & Beverage Shops, Promoting Organization
Bodyweight (KG): twenty
Customized support: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 68.7-2735N.m
Enter Pace: 1400 r/min
Output Speed: seventeen.5-186.7 r/min
Merchandise identify: Worm Gearbox
Materials: Aluminum
Warmth therapy: Quenching,Carburising,Equipment Grinding
Certification: Achieve
Packaging Information: Standard Sea Worthy Bundle
Port: ZheJiang , HangZhou
AC/DC Motor RV Reductor Equipment Box Appropriate Angle Gearbox ninety Diploma Electric Motor
NRV | 030 | 040 | 050 | 063 | 075 | 090 | 110 | one hundred thirty | one hundred fifty |
B | 20 | 23 | thirty | 40 | fifty | fifty | sixty | eighty | eighty |
D1 | nine j6 | 11 j6 | 14 j6 | 19 j6 | 24 j6 | 24 j6 | 28 j6 | 30 j6 | 35 j6 |
G2 | 51 | eighty | seventy four | 90 | one hundred and five | 125 | 142 | 162 | 195 |
G3 | forty five | fifty three | sixty four | 75 | ninety | 108 | a hundred thirty five | one hundred fifty five | a hundred seventy five |
I | thirty | forty | fifty | sixty three | 75 | ninety | a hundred and ten | a hundred thirty | 150 |
b1 | 3 | 4 | 5 | six | 8 | 8 | 8 | eight | 10 |
f1 | – | – | M6 | M6 | M8 | M8 | M10 | M10 | M12 |
t1 | 10.2 | twelve.five | sixteen | 21.five | 27 | 27 | 31 | 33 | 38 |
NRV-NMRV | 030-040 | 030-050 | 030-063 | 040-075 | 040-090 | 050-one hundred and five | 050-110 | 063-a hundred thirty | 063-one hundred fifty |
B | twenty | twenty | 20 | 23 | 23 | thirty | thirty | forty | forty |
D1 | 9 j5 | 9 j6 | nine j6 | 11 j6 | eleven j6 | fourteen j6 | fourteen j6 | 19 j6 | 19 j6 |
G2 | 51 | fifty one | 51 | 60 | 00 | 74 | seventy four | ninety | 90 |
I | ten | twenty | 33 | 35 | 50 | 60 | 60 | sixty seven | 87 |
b1 | 3 | 3 | three | four | four | 5 | five | 6 | 6 |
f1 | – | – | – | – | – | M6 | M6 | M6 | M6 |
t1 | ten.2 | ten.two | ten.2 | twelve.5 | 12.5 | sixteen | sixteen | 21.five | 21.5 |
NMRV040 Output | ||||
D H8 | b | t | ||
18(19) | 6(6) | 20.8(21.8) | ||
(..)Only on ask for Excess weight without having motor:2.3kgInput measurement (Pm, Dm, bm, tm) |
NMRV050 Output | ||||
D H8 | b | t | ||
25(24) | 8(8) | 28.three(27.3) | ||
(..) Only on requestExcess weight with no motor: 3.5kgInput dimensions: (Pm, Dm, bm, tm) |
NMRV063 Output | ||||
D H8 | b | t | ||
25(28) | 8(8) | 28.3(31.3) | ||
(..) Only on requestWeight without motor: 6.2kgInput dimension: (Pm, Dm, bm, tm) |
NMRV075 Output | ||||
D H8 | b | t | ||
28(35) | 8(ten) | 31.three(38.3) | ||
(..) Only on requestWeight with out motor: 9kgInput size: (Pm, Dm, bm, tm) |
NMRV090 Output | ||||
D H8 | b | t | ||
35(38) | 10(ten) | 38.three(forty one.3) | ||
(..) Only on requestWeight with out motor: 13kgInput measurement: (Pm, Dm, bm, tm) |
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by CX 2023-04-22
China NRV Series Worm Gear Box with Aluminum Body brushless dc motor worm gearbox
Product Description
RV series Attributes
- RV – Dimensions:–a hundred and fifty
- Enter Alternatives: with input shaft, With Sq. flange,With Enter Flange
- Enter Energy .06 to 11 kW
- RV-Size from 030 to 105 in die-solid aluminium alloy budy and more than a hundred and ten in forged iron
- Ratios amongst 5 and a hundred
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium models are supplied comprehensive with artificial oil and permit for common mounting positions, with no need to have to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Dimensions 030 and in excess of are painted with RAL 5571 blue
- Worm gear reducers are obtainable with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Possibilities: torque arm, output flange, viton oil seals, minimal/high temperature oil, filling/drain/breather/amount plug,Small hole
Basic types can be applied to a broad variety of electricity reduction ratios from 5 to a thousand.
Guarantee: One year from day of shipping and delivery.
WORM GEARBOX | |||||
SNW SERIES | Output Pace Variety: | ||||
Kind | Old Variety | Output Torque | Output Shaft Dia. | 14rpm-280rpm | |
SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Electrical power: | |
SNW040 | RV040 | 45N.m | φ19 | .06kW-11kW | |
SNW050 | RV050 | 84N.m | φ25 | Enter Options1: | |
SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
SNW075 | RV075 | 230N.m | φ28 | Enter Options2: | |
SNW090 | RV090 | 410N.m | φ35 | With Sq. flange | |
SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
SNW130 | RV130 | 1050N.m | φ45 | Enter Options4: | |
SNW150 | RV150 | 1550N.m | φ50 | With Enter Flange |
Starshine Push
ZheJiang CZPT Push Co.,Ltd,the predecessor was a state-owned navy mould company, was established in 1965. CZPT specializes in the full energy transmission resolution for higher-stop gear producing industries based on the aim of “System Solution, Software Layout and Skilled Services”.
Starshine have a sturdy technological power with over 350 workers at present, like over 30 engineering technicians, 30 top quality inspectors, masking an location of 80000 square CZPT and sorts of innovative processing equipment and testing equipments. We have a very good basis for the industry application growth and provider of large-end velocity reducers & variators owning to the provincial engineering technologies investigation middle,the lab of gear pace reducers, and the base of contemporary R&D.
Our Staff
High quality Manage
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
three. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
five. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
six. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Packing
Delivery
/ Piece | |
5 Pieces (Min. Order) |
###
Application: | Machinery, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Shunting |
Gear Shape: | Worm and Worm Wheel |
Step: | Single-Step |
###
Customization: |
---|
###
WORM GEARBOX | |||||
SNW SERIES | Output Speed Range: | ||||
Type | Old Type | Output Torque | Output Shaft Dia. | 14rpm-280rpm | |
SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
/ Piece | |
5 Pieces (Min. Order) |
###
Application: | Machinery, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Shunting |
Gear Shape: | Worm and Worm Wheel |
Step: | Single-Step |
###
Customization: |
---|
###
WORM GEARBOX | |||||
SNW SERIES | Output Speed Range: | ||||
Type | Old Type | Output Torque | Output Shaft Dia. | 14rpm-280rpm | |
SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
What is a worm gear reducer gearbox?
A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer gearbox
The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.
Double throat worm gear
Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
Self-locking function
One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Heat generated by worm gears
Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
Size of worm gear reducer gearbox
Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.
editor by CX 2023-04-07
China Vf 30 Worm Spur Gearbox Gear Box with Electric Motor compact worm gearbox
Item Description
VF thirty worm spur gearbox equipment box with electric powered motor
Features:
1. Light-weight in weight and non-rusting
two. Clean in running, can function long time in dreadful circumstances
3. Substantial performance, reduced sound
4. Good-searching in visual appeal, durable in support life and tiny in quantity
Item photo:
Specification for worm reducer:
Design | 571 ~ one hundred fifty |
Energy | .06kw ~ 15kw |
Enter pace | 750rpm ~ 2000rpm |
Reduction ratio | 1/5 ~ 1/one hundred |
Enter motor | AC (1 period or 3 phase) / DC / BLDC / Stepper / Servo |
Output shaft | Solid shaft / Hollow shaft / Output flange… |
Dimension common | Metric size / Inch dimension |
Content of housing | die-forged aluminum / Cast iron / Stainless steel |
Components | Flange / Sound shaft / Torque arm / Protect … |
FAQ
Q: Can you make the reducer with customization?
A: Indeed, we can personalize for every your request, like flange, shaft, configuration, materials, and so on.
Q: Do you offer samples?
A: Of course. Sample is obtainable for screening.
Q: What is your MOQ?
A: It is 10pcs for the commencing of our company.
Q: What is your direct time?
A: Standard item need to have 5-30days, a bit longer for tailored products.
Q: Do you offer technology assistance?
A: Indeed. Our business have style and growth group, we can give technological innovation support if you
need.
Q: How to ship to us?
A: It is offered by air, or by sea, or by prepare.
Q: How to spend the money?
A: T/T and L/C is desired, with diverse forex, which includes USD, EUR, RMB, and so forth.
Q: How can I know the product is suitable for me?
A: >1ST validate drawing and specification >2nd examination sample >3rd start off mass creation.
Q: Can I appear to your business to check out?
A: Of course, you are welcome to pay a visit to us at any time.
Q: How shall we get in touch with you?
A: You can send inquiry directly, and we will answer within 24 several hours.
US $15-100 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Right Angle |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Single-Step |
###
Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Model | 025 ~ 150 |
Power | 0.06kw ~ 15kw |
Input speed | 750rpm ~ 2000rpm |
Reduction ratio | 1/5 ~ 1/100 |
Input motor | AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo |
Output shaft | Solid shaft / Hollow shaft / Output flange… |
Dimension standard | Metric size / Inch size |
Material of housing | die-cast aluminum / Cast iron / Stainless steel |
Accessories | Flange / Solid shaft / Torque arm / Cover … |
US $15-100 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Right Angle |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Single-Step |
###
Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Model | 025 ~ 150 |
Power | 0.06kw ~ 15kw |
Input speed | 750rpm ~ 2000rpm |
Reduction ratio | 1/5 ~ 1/100 |
Input motor | AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo |
Output shaft | Solid shaft / Hollow shaft / Output flange… |
Dimension standard | Metric size / Inch size |
Material of housing | die-cast aluminum / Cast iron / Stainless steel |
Accessories | Flange / Solid shaft / Torque arm / Cover … |
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2023-01-26
in Samarkand Uzbekistan sales price shop near me near me shop factory supplier S Series Helical Worm Variable Speed Gear Box with Motor manufacturer best Cost Custom Cheap wholesaler
“We are always serving our buyers with our best merchandise.” Our experts and engineers have 23 many years of Knowledge in the Bearing Business. Possessing accrued treasured experience in cooperating with overseas customers,
S Sequence Helical Worm Variable Speed Equipment Box with EPT
1. Product Traits
S sequence helical worm EPT adopts the helical worm EPTs to make its structure far more realistic. S series not only has higher EPT efficency and loading functionality than those single-stage worm wheel EPT, but also scaled-down quantity and appearance. Additionally, S series worm EPT has increased EPT ratio, and can be combined with various EPTes and speed variators to meet the distinct needs.
2. EPT Info
Rated EPT | .18~22KW |
Output Speed | .16~147r/min |
Output Torque | ninety~4000N.m |
Mounted Type | Foot-mounted, flange mounted, shaft-mounted, torque arm mounted |
EPT | EPT and Casting Iron |
3. Framework
S series EPT are obtainable in the following patterns:
(one) SY Foot mounted helical worm EPT with solid shaft
(2) SAY Helical worm EPT with hollow shaft
(3) SAZY Tiny flange mounted helical worm EPT with hollow shaft
(four) SA (S,SF,SAF,SAZ)Y Assemble users’ motor or EPT motor, flange is needed
(five) SFY Flange mounted helical worm EPT with strong shaft
(6) SAFY Flange mounted helical worm EPT with hollow shaft
(7) SATY Torque arm mounted helical worm EPT with hollow shaft
(eight) S (SF,SA,SAF,SAZ) S Shaft input helical worm EPT
(nine) SA (S,SF,SAF,SAZ)RY Combined helical worm EPT
(10) SA (S,SF,SAF,SAZ)SR Shaft enter mixed helical worm EPT
four. In depth parameters
Size | 38 | forty eight | fifty eight | sixty eight | seventy eight | 88 | ninety eight |
Construction | S SA SF SAF SAT SAZ | ||||||
Input EPT(KW) | .18-.seventy five | .18-1.5 | .18-three | .twenty five-five.5 | .fifty five-seven.five | .75-15 | 1.five-22 |
Ratio | ten.27-152 | 11.forty six-244.seventy four | 10.78-196.21 | eleven.55-227.20 | nine.96-241.09 | 11.83-222 | twelve.seventy five-230.48 |
MaXiHu (West Lake) Dis.mum torque(N.m) | ninety | one hundred seventy | 295 | 520 | 1270 | 2280 | 4000 |
5.Item Images:
six.Our firm :
EPT reg was launched in 1982, which has far more than 36 several years in R amp D and production of EPTes, EPTs, shaft, motor and spare parts.
We can offer the appropriate remedy for uncountable purposes. Our products are broadly utilized in the ranges of metallurgical, steel, mining, pulp and paper, suXiHu (West Lake) Dis.Hu (West Lake) Dis. and alcohol market place and a variety of other kinds of EPTs with a powerful existence in the intercontinental marketplace.
EPT reg has become a trustworthy provider, able to provide substantial high quality EPTes.With 36 a long time knowledge, we assure you the utmost trustworthiness and security for equally item and companies.
7.Customer going to:
eight.Our Companies:
Pre-sale companies | 1. Decide on gear product. |
2.Design and style and manufacture goods according to clients’ EPT requirement. | |
3.Practice complex private for consumers | |
Services in the course of marketing | one.Pre-examine and acknowledge products forward of supply. |
two. Help clientele to draft fixing programs. | |
After-sale companies | one.Aid clientele to put together for the first building plan. |
2. Prepare the first-line operators. | |
three.EPTke initiative to get rid of the difficulty quickly. | |
four. Give technological exchanging. |
nine.FAQ:
one.Q:What sorts of EPT can you produce for us?
A:Major goods of our organization: UDL sequence velocity variator,RV series worm EPT EPT, ATA collection shaft mounted EPT, X,B collection EPT EPT,
P sequence planetary EPT and R, S, K, and F collection helical-tooth EPT, more
than one hundred types and thousands of specifications
2.Q:Can you make as for every custom made drawing?
A: Yes, we provide customized service for consumers.
three.Q:What is your terms of payment ?
A: thirty% Progress payment by T/T right after signing the deal.70% prior to shipping and delivery
4.Q:What is your MOQ?
A: 1 Set
If you have any need for our products make sure you come to feel totally free to get in touch with me.
Best China manufacturer & factory R series type bevel helical transmission gearbox speed reducer gear motor box for conveyor reverse gearbox for buggy With high quality best price
“We are always sAdding a second engine simply is not practical, which makes power take off (PTO) a valuable element in providing power to secondary functions. To recognize their value requires a better understanding of these systems, their various types, and their various applications.erving our customers with our best products.”
Overview
Quick Details
- Applicable Industries:
-
Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, farms, Energy & Mining, Construction works
- Place of Origin:Zhejiang, China
- Brand Name:
-
OEM
- Gearing Arrangement:
-
Helical
- Output Torque:
-
800~100000N.m
- Input Speed:
-
1400rpm
- Output Speed:
-
14-280rpm
- Ratio:
-
7.5~100
- Certification:
-
ISO9001-2008
- Mount Position:
-
Foot Mounted
- Bearing:
-
LYC,
Supply Ability
- Supply Ability:
- 500 Unit/Units per Month
Packaging & Delivery
- Packaging Details
- Wooden boxes , Cantons packed in 1 pallet
- Port
- Ningbo Port, Shanghai Port
Online Customization
R series type bevel helical transmission gearbox speed reducer gear motor box for conveyor reverse gearbox for buggy
Product Description
SLR helical reducer has the features of high versatility,good combination and heavy loading capability, along with other merits such as easy to attain various transmission ratios, high efficiency, low vibrationand high permissible axis radial load. This series can not only be combined with various kinds of reducers and variators and meet the requirements, but also beadvantage of localization of related transmission equipment.
Specifications:
1) Output speed: 0.6~1,028r/min
2) Output torque: up to 18,000N.m
3) Motor power: 0.18~160kW
4) Mounted form: foot-mounted and flange-mounted mounting
Product Name |
SLR Series Rigid Tooth helical reducer |
Gear Material |
20CrMnTi |
Case Material |
HT250 |
Shaft Material |
20CrThe range covers: torque ratings up to 4700Nm continuous torque ratings up to 7800Nm peak (12,800Nm maximum emergency stop torque) input speed 6000 maximum backlash down to 0.5 arc-min solid, hollow and robot flange output shaft optionsMnTi |
Gear Processing |
Grinding finish by HOFLER Grinding Machines |
Color |
Customized |
Noise Test |
Bellow 65dB |
Company Information
Certifications
Packaging & Shipping
Related Products
Our Services
FAQ
: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
Contact us