Tag Archives: worm and gear machine

Double worm and worm wheel gear ratio factory China in Seoul Republic of Korea Color Strip Film Blowing Machine with top quality

Double  worm and worm wheel gear ratio  factory  China  in Seoul Republic of Korea  Color Strip Film Blowing Machine with top quality

We – EPG Group the biggest worm gearbox, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
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Application

Suitable for blowing low density polyethylene (LDPE), high density polyethylene (HDPE), and linear low density polyethylene (LLDPE) plastic film.

Main technical parameters

  1. Thickness of products: 0.008 – 0.12mm
  2. Width of the product: 100-600mm
  3. Maximum output: 50-60kg/h
  4. The total power: 40KW
  5. The voltage: three-phase four wire 380V
  6. The weight: 1.5T
  7. Dimensions: 4000*3000* 4300mm (length*width*height)
  8. The toolbox: machine parts, inner six angle wrench, test pencil, filter etc.
  9. Main machine parts: extruder parts, machine frame and a traction part, rolling parts, electrical parts

Main configuration

the extruder section:

  1. The screw diameter: Φ45mm*2  (high quality alloy steel 38CrMOALA) nitriding
  2. Screw + material tube: material 38CrMOALA    screw from HangZhou  2 group of 180W reel     cooling fan
  3. Screw length diameter ratio: 28:1
  4. The screw speed: 10 – 90rpm
  5. The reel cooling: 180W*1*2/380V (strong wind cooling performance)
  6. The process of normalizing: – -quenching-conditioning- elimination of stress – nitriding
  7. hydraulic quick net changing device (San Tong): flow hard chrome plating (improve brightness and membrane fluidity of the film) &180 high temperature treatment
  8. The heating control area: barrel three area,  net change one area, die area one area 
  9. heating ring: all aluminum skin (quick heating, no color change, durable)
  10. The heating power: 16KW
  11. Temperature control: intelligent double number phenotypes, temperature control meter
  12. All use stainless steel heater
  13. Blower: 1.5kW / 380 (compression type can increase the output, variable frequency control)
  14. Wind ring: φ620 Aluminum Alloy high-pressure air ring (with the chassis and air pressure double outlet)
  15. Gear box: 133  China Standard (GB) hardened gear box, with pump
  16. Main motor: 7.5KW *2  three-phase  four level 380V   (ZheJiang special motor factory) inverter control
  17. Die structure: inside spiral, center feed
  18. Die material: 45# steel die runner hard chromium plating
  19. Die specifications: Φ70mm     A fixed die     B rotary die head 

                   
traction part

  1. Rack height: 4.3 meters fixed traction
  2. The steel structure: steel structure: frame (ladder), a safe operating platform and safety fence
  3. The traction converter: 1.5KW (ZheJiang DEXIHU (WEST LAKE) DIS. Electromechanical Factory)
  4. The traction device: worm gear variable speed, traction stabily
  5. The stable foam : squirrel cage type (six of each group independently adjustable)
  6. The traction roller: rubber roller, fixed traction
  7. The guide roller (roller): all rollers are 700mm
  8. The ZheJiang Luo Chen, general inverter (1.5KW inverter and host in the same control cabinet)
  9. Roller width is 700mm       traction roller material: rubber roller
  10. The baffle bar type foam frame used in the 600 film width
  11. Centering rod: special taper
  12. Maximum angle: 22 degrees (adjustable)
  13. Inserted edge: Wooden adjustable  

Rewinding part
A. Single rewinding

  1. Winding way: the friction type single winding, big drum close to rewind
  2. Scroll structure: horizontal type
  3. Large drum diameter: 250mm
  4. The winding motor: 1 set torque motor speed adjust dial, 1 set 5n/m torque motor (the respective transmission film flatness is pretty good)
  5. The winding quantity: 2 pcs winding roll

B. Single rewinding with twice tracting

  1. Winding way: the friction type single winding belt two times of traction, big drum close to rewind
  2. Scroll structure: horizontal type
  3. Large drum diameter: 250mm
  4. The winding motor: 2 set torque motor speed adjust dial, 2 set 5n/m torque motor (the respective transmission film flatness is pretty good)
  5. The winding quantity: 2 pcs winding roll

 
C. Double rewinding

  1. Winding way: Friction type single winding, large drum close to rewind
  2. Scroll structure: horizontal type
  3. Large drum diameter: 250mm
  4. The winding motor: 3 set torque motor speed adjust dial, 3set 5n/m torque motor (the respective transmission film flatness is pretty good)
  5. The winding quantity: 4 pcs winding roll

 
Electrical components

Power distribution cabinet 1 set, AC contactor, temperature control table, C45 switch, air switch, button, inverter, transformer, exhaust fan, current meter, voltage meter (China well-known brands, such as CHINT, people’s electrical appliances)

Detailed Images

Why us

PE film production process

The Quality We Provide – Outstanding Quality Assurance

Control from production process

•We don’t send mechanical parts out for pretreatment, all process would be supervised under inspection department, we have 4sets 

CNC processing machine. 
•7 stages pretreatment meet international standard
•Ba ept at high temperature after power coating to ensure the paint finish

Control from material

•All bolts and screws are of SS material
•Mild steel ERW rectangular tubes or sheets 1.2-2.0mm thickness, meet EU standard
•Plastic material is of ABS only. Durable and Sturdy. At least 10 years lifetime. Different colors for options.

•Process inspections after cold working, acid washing,powder coating and assembling
 

The Service We Provide – We Take Care Of Your Order

Punctual delivery time

•We put your order into our tight production schedule, ensure your punctual delivery time.
•Production / inspection report before your order packed.
•Shipping notice/ insurance to you as soon as your order is shipped.

After sales service

•We respect your feed back after receive the goods.
•We provide 12-24 months warranty after goods arrive.
•We promise all spare parts available in lifetime use.
•We respond your complain within 48hours.

Professional sales

•We value every inquiry sent to us, ensure quick competitive offer.
•We cooperate with customer to bid tenders. Provide all necessary document.
•We are a sales team, with all technical support from engineer team

For machine services

•Installation Services are available with all new machine purchases. We will provide the technical know-how for your operation smooth transition and support for installing, debugging, operation of the machine, it will indicate you how to use this machine well.
•We can train your staff to use new equipment systems properly. It means that we offer Customers Training, teaching how to use the systems most efficiently and safely as well as how to maintain optimal operational productivity in the condition of salary 80USD per day,also including the charge for transportation,accomodation,etc.

Pac ept & Delivery

Packaging
Size 123 (L) * 456 (W) * 789 (D)
Weight 1.2 T

Packaging Details

The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for pac ept or pack it according to customers special request.

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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

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Double  worm and worm wheel gear ratio  factory  China  in Seoul Republic of Korea  Color Strip Film Blowing Machine with top quality

Double  worm and worm wheel gear ratio  factory  China  in Seoul Republic of Korea  Color Strip Film Blowing Machine with top quality

Beer worm and wheel gear applications near me China in Malappuram India Canning Machine with Best Price Made in China with top quality

Beer  worm and wheel gear applications  near me  China  in Malappuram India  Canning Machine with Best Price Made in China with top quality

We – EPG Group the biggest worm gearbox, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
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Beer cHangZhou Machine with best price Made in China

Beer cHangZhou machine, aluminum can
This Beer cHangZhou Machine cHangZhou-seaming 2-in-1unit is used to produce aluminum canned beer. It can finish all the process such as beer cHangZhou and sealing, it can reduce the materials and Outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency. It’s design combines with the actual situation in our country after the introduction and absorption from foreign developed technology.
 
It adopts isobaric filling principle and filling valve adopts high precision mechanical valve. It has advantages of fast filling speed, high precision in liquid level and ensure that it only starts to filling when there is a can, otherwise it will stop. Using the device structure of filling valve precover device plus supporting can bottom device, it can guarantee the maximum stability of cans when they passing in and out. Filling cylinder braces use worm-gear box going up and down to satisfy cans of different height. Float switches in the filling cylinder ensure a smooth liquid inlet state.

The main transmission adopts gear transmission belt and gear box type exposed drive combination with advantages of higher efficiency, lower noise and smoother operation. It adopts frequency conversion stable speed regulation and is controlled by PLC industrial computers. Sealing machine and filling machine are connected by hooks coupling universal coupling to make sure they’re at same wor ept pace. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan’s Mitsubishi, France Schneider, OMRON or ABB.

Whole process:
Beer brewery–beer cHangZhou–can seaming–pasteurizing tunnel–can dryer–date printer–carton pac ept machine/shrink wraping machine.

Capacity:

Model BCGF8-3 BCGF12-4 BCGF18-6 BCGF24-8 BCGF32-10 BCGF40-12
Capacity
330ml
1500CPH 3000CPH 4500CPH 6000CPH 9500CPH 11000CPH

1) Adopted Germany tech anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment. 
2) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel. 
4) The filling system can connect a CIP circulation system to wash the pipeline. This system can clean the liquid pipe, liquid tank and filling valve etc. Effectively. 
5) This filling system has an automatic temperature control system. 
6) The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling. 
7) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically. 
8) The motivation of the filler is derived from the driven system in the framework and passed by gear.  

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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

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Beer  worm and wheel gear applications  near me  China  in Malappuram India  Canning Machine with Best Price Made in China with top quality

Beer  worm and wheel gear applications  near me  China  in Malappuram India  Canning Machine with Best Price Made in China with top quality

New low rpm worm gear motor Cost China in Dublin Ireland Product! Ceiling Fut T Bar Roll Forming Machine for Iraq and Turkey with top quality

New  low rpm worm gear motor  Cost  China  in Dublin Ireland  Product! Ceiling Fut T Bar Roll Forming Machine for Iraq and Turkey with top quality

We – EPG Group the biggest worm gearbox, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
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KaiGui Machinery is NO.1 and just focusing on Suspension Ceiling T Bar/T Grid Roll Forming Machinery;
Roller and Mould/Die Material and Processing and Heat treatment we do by our own;
Electric control Cabinet and PLC by our own Electric engineer with Superb Performance ;
The Most Automatic, Advanced and Fast Speed while Stable performance;
Fully Automatic Non-stop Flying Cutting off;
Worm Gearbox Reducer Transmission;
Stitching Mould and Patented Steel head Clip Lock Continous Mould;
Perfect service and High standard QC;
Fire-proof Hole and Custmer’s Logo on T Bar;
Lifetime QWP (quick weary parts) support and Technology upgrade service.

Product size: H*W(MM)38×35; 38×24; 38×15; 32×24; 32×15; 28×24; 28×15 etc. Length: 3600/3660mm
Any size and any demand we can do as per customer’s drawing or sample.

⊙ Main Components(A—-F):
A(2 Uncoilers for GI& PPGI) + B(Main Machine Roll Former) + C(Automatic Punching& Cutting-off System) +D(Electric PLC control Cabinet) + E(2 Hydraulic standions) + F(Run-out Table)
⊙ Main Parameter:
Stations: 18 Stations
Speed: 20–25M/Min(6–7Pcs/Min)
Total Power: 21.2KW(4KW+2.2KW+15KW)
PLC brand: Siemens
Xihu (West Lake) Dis.n-Machine interface: Siemens
Installation length: 14.8M
Die/Mould Material: SKD11
Customer’s Logo: Ok
Anti-Fire Hole: OK
Stitching Line: Ok
Steel Head Lock: Ok
Transmission: Worm Gearbox Reducer
Main Hydraulic station with Accumulator for stable and precise performance

A: Uncoiler/Decoiler/Coil Opener/Raw Material Shelf:
Code: MT-200;
Weight: 100kg;
Size: 1000*800*1100(mm)
Raw Material Roll :
Inner Diameter: 450-530mm
Outer Diameter: 1200mm
Loading weight: 1000kg
Make sure the GI and PPGI
Unoiler in the exact line with
Main Former Machine

☆ Station/Pass/Pinion: 18 stations
☆ Speed: 20—25M/Min(6–7Pcs/Min)
☆ Machine body: Carbon Steel, Thickness 20mm, Polished, Rust Prevention Paint Protection,Any color available
☆ Transmission: Motor 4KW, Main Transmission: Chain Drive, Between Rollers: Worm wheel Gearbox
☆ Stitch: Four Rollers real stitch, can also be used for fake stitch.
☆ Side plate: Thickness 30mm, Polish 6 sides, high precision boring
☆ Principal Axis: 45# steel, tempering heat treatment, mill grinder precise making
☆ Electric Cabinet: SIENENS PLC programmed, Touch Screen, FullY Automatic controlling system.
☆ Punching Die: Material D11, Hardness HRC 58-60, Precise milled, precise making, easy to removable parts.
Stitching Mechanism
☆ Roller: Material Cr12 Inner diameter 39mm, Min OD 90mm, HRC 55-56, Symmetry in the range of 0.05mm

C Automatic Punching and Flying Cutting-off System:
Features:
☆ Punching Die: 24 sets( 2 head locks 22 Main Tee holes)
☆ Anti-Fire Hole Die Available on Machine
☆ Cutting: Flying Cutting-Off Contineous wor ept non-stop
☆ Driving Force: 2 Hydraulic stations one for Punching mechanism travel and one for punching
☆ Accurancy: Height and Width within 0.1mm; In Length 0.3mm/Meter
☆ Die Material: 45# steel and Cr12MoV, Heat treatment Vacuum 58–60HRC
☆ Cutting off Length: 3600 or 3660mm
☆ Hole Distance: 150cm or 6″
☆ Custom Logo Punching at same time on Machine Fully Automatic

D Electric PLC control Cabinet
Features:
☆ PLC brand: SIEMENS
☆ Xihu (West Lake) Dis.n-Machine Interface: SIEMENS
☆ Inverter: Teco ZheJiang brand
☆ Switch Power: Delta ZheJiang brand
☆ Wire connection interface: Aviation plug

E Hydraulic stations
Features:
☆ Hydraulic brand: LYHP
☆ Electromagnetic valve: XIHU (WEST LAKE) DIS. brand
☆ Accumulator: Nitrogen
☆ Main Hydraulic: 15KW
☆ Secondary Hydraulic: 2.2KW
☆ Color: Any color available

F Run-out Table
Features:
Size: 3800x750x970mm
Finish: polish
Material: Stainless Steel 304 the outward surface painted protection, Any color available
This compenent is wor ept desk. Product will drop onto the table and slide out smoothly, so it avoids scratching and easy for packing. And there are waste grooves upgrade to conduct the waste steel odd ends to the barrel.

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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

/

New  low rpm worm gear motor  Cost  China  in Dublin Ireland  Product! Ceiling Fut T Bar Roll Forming Machine for Iraq and Turkey with top quality

New  low rpm worm gear motor  Cost  China  in Dublin Ireland  Product! Ceiling Fut T Bar Roll Forming Machine for Iraq and Turkey with top quality

Non explain how the efficiency of worm gear drive is calculated factory China in Nakhon Ratchasima Thailand Stop Full Automatic Die Cutting and Creasing Machine for Corrugated Sheet with top quality

Non  explain how the efficiency of worm gear drive is calculated  factory  China  in Nakhon Ratchasima Thailand  Stop Full Automatic Die Cutting and Creasing Machine for Corrugated Sheet with top quality

We – EPG Group the biggest worm gearbox, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
/

QMY1200P/1300P/1500P Automatic Die-cutting and Creasing Machine(Front Lead Feeding with Stripping Unit)

  • Main features:
  • The Bobst type cut structure makes the cutting platform movement like a scissor, it will realize a full and easier cut.
  • Main worm gear uses alloy copper material, after the experienced operator’s manual scraping treatment and strict standard testing, it can ensures the driving parts 10 years life.
  • The main chains adopt imported British Renold brand, the differences of 10 chains are less than 0.2mm.
  • The connect between gear box and driving shaft adopts sleeve and pin structure ensuring a strong connection.
  • Specifications:
Model Unit QMY1200P QMY1300P QMY1500P
Max. Paper Size  mm 1200X780 1300X960 1500X1100
Min. Paper Size mm 350X350 400X400 500X400
Max. Die-cutting Size mm 1180X760 1280X940 1480X1080
Max. Speed sh/h 0-5000 0-4600 0-4000
Max. Wor ept Pressure T 300 300 300
Max. Paper Thickness mm 1-7 1-7 1-7
Die-cutting Precision mm ±0.5 ±0.5 ±0.5
Total Power KW 32.5kw 32.5 36.5
Overall Dimension mm 8600X4000X2350 9100X4250X2345 9600X4700X2400

 
 
 

  • Features of the machine:

Main Features:

  • The Bobst type cut structure makes the cutting platform movement like a scissor, it will realize a full and easier cut.
  • Main worm gear uses alloy copper material, after the experienced operator’s manual scraping treatment and strict standard testing, it can ensures the driving parts 10 years life.
  • The main chains adopt imported British Renold brand, the differences of 10 chains are less than 0.2mm.
  • The connect between gear box and driving shaft adopts sleeve and pin structure ensuring a strong connection.
    • Speed:  

 
The machine adopts frequency controller to achieve stepless speed acceleration which can reach to 5000 times per hour. During actual production, it can generally run at 3600 to 4200 times per hour according to the quality of the board. If the quality of the paper is good, a good operator even can operate the machine at highest speed.

  • Safety:

 
As it is shown in the picture of the machine, the machine adopts rear part paper feeding method which keeps the operator away from the die-cutting part. The mounting and adjustment of the die plate is also done outside of the die-cutting part with sensors and detectors at die-cutting part to ensure that the machine can not be started when the die-cutting plate is at adjustment status.
 
Besides the sensors at die-cutting part, there are sensor or approach switches at window part to make the whole machine at monitoring status to ensure its safety.
 

  • Operation convenience:

 
There is Man-machine interface installed in the control panel which will shows the safety status of the machine as well as malfunctions to facilitate the operator. Camera is also installed in front of the operator for him/her to monitor the operation status at the delivery part.
 
 

  • Main Structures and Key Material Used

 

  • Four Main Big Parts:

They are: bottom station, moving platform, upper platform and machine wall. The bottom station is made of gray cast iron -HT 200; the moving platform is ductile iron – QT 42-10 and the machine wall is high quality A3 steel.

  • Main Drive:

 

 
 
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a moving set to ensure stable pressure out put which is not less than 300 tons.
 

The material for the worm shaft is 40Cr with quenching treatment and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
 

  • Die-cutting and Creasing Part:

 
The drive is transferred via crank rod to pendulum which will bring the moving platform to move up and down to reach die-cut and creasing purpose.
 
The pendulum is made of high quality ductile iron. The pendulum axis is done by induction harden with surface hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 type automatic die-cutting and creasing machine. Compared with automatic die-cutting and creasing machine which is used for cardboard die-cutting, this type of automatic die-cutting and creasing machine is mainly used for corrugated board which needs less pressure for die-cutting, in this case quite some producers have made smaller width on the pendulum and smaller diameter on the pendulum shaft. We keep wider pendulum and bigger diameter on its shaft to make our machine last for a longer life.
 
 
The die-cutting plate uses 7 mm 75 Crl plate which has more hardness and life span than the manganese plate.  
 

  • Board Conveying:

 

 
It adopts 3-cam intermittent positioning device to ensure the boarding conveying accurate and stable.
The machine uses gripper bar type with 12A long joints chain which is less in weight and less shock to the intermittent device under the precondition to ensure the strength of the chain. The brand of the chain is Renold U.K with high precise and quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge type- light in weight and high in strength.

  • Electric Part

 
 

 
The electrical parts are designed and assembled according to the European CE standard and uses world wide known brand products.
 

  • Installation of Die

 
 
 
 
The die mounting and dismounting adopts side withdrawing ways which time saving and easy for operation.
There are two ways for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is simple, convenient and reliable.
 

  • Special Characters of Our Machine:

 

  • Clever And Special Front Lay Design:

 

Compared with the card board sheet, the corrugated board has more strength. If the corrugated board abnormally reaches to the front lay, it will damage the front lay and the gripper bar when the front lay reaches to its highest position.
 
Generally the producers will install sensors on this part to stop the machine when the paper is fed abnormally to the front lay. However, when the machine is running at the high speed, the inertia will bring the machine to run for a while to make the front lay to its highest point and then also damage the front lay and the gripper bar.
 
Our special design is that when the abnormal board feeding happens and being detected, the front lay can never reaches to its highest point which makes free from front lay and gripper bar damages because of abnormal paper feeding.
 
As it is our special design, so there is no picture to be shown here.
 

  • None-stop Collecting unit

   At the delivery part, when the board is cut to be about 1 meter, the machine will push
the die-cut board pile out of the machine delivery part so that it is easy for the operator to draw them to the designated place without the need of stopping the machine .
 
 
 
                    

 

  • Front-lead Feeding Part

   The machine adopts patent technology of front-lead feeding structure, which can effectively prevent and reduce damages to the surface of printed sheet. Equipped with strong blower, even paper is bending deformation, can feed paper smoothly.
 
 
 
 
 
 
 
 

 
 

  • Stripping Part  

    (a) The machine is half striping which can strip off three – edge waste and middle holes of the board.
(b) There are upper chase, middle chase and lower chase where the male, elastic block and
female die are placed to strip off the waste.
 
 
 
                               
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
              
 

  • Configurations:

 

Name Brand and Origin Remarks
Bearing SKF Swiss Key part
IKO Japan or HangZhou, China Not key part
Chain Renold U.K; Main Chain ( Discrepancy of less than 0.2 mm for per 10 chains of machine chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Photo Electric Switch Fotek ZheJiang  
Stabilizer  MEANWELL ZheJiang  
Variator Delta ZheJiang  
Main Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Man-machine Interface Delta  
Pneumatic Parts Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and delivery CPG ZheJiang  

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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

/

Non  explain how the efficiency of worm gear drive is calculated  factory  China  in Nakhon Ratchasima Thailand  Stop Full Automatic Die Cutting and Creasing Machine for Corrugated Sheet with top quality

Non  explain how the efficiency of worm gear drive is calculated  factory  China  in Nakhon Ratchasima Thailand  Stop Full Automatic Die Cutting and Creasing Machine for Corrugated Sheet with top quality

Die worm gear in rack and pinion near me shop China in Luanda Angola Cutting and Creasing Machine with Front Edge Feeding with top quality

Die  worm gear in rack and pinion  near me shop  China  in Luanda Angola  Cutting and Creasing Machine with Front Edge Feeding  with top quality

We – EPG Group the biggest worm gearbox, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
/

  • Specifications:

 

Model Unit QMY1200P QMY1300P QMY1500P
Max. Paper Size mm 1200*780 1300*960 1500*1100
Min. Paper Size mm 350*350 400*410 400*440
Max. Die-cutting Size mm 1180*760 1280*940 1480*1080
Max. Speed sh/h 5500 5500 4500
Max. Wor ept Pressure T 300 300 300
Cardboard sheet thickness g/m2 250-800 250-800 250-800
Corrugated sheet thickness mm 1-7 1-7 1-7
Die-cutting Precision mm ±0.5 ±0.5 ±0.5
Total Power KW 22.5 22.5 27.5
Total Weight kg 14500 15500 19000
Overall Dimension mm 8000*4000*2250 8750X4100X2245 9400X4600X2245

. Features of the machine:Main Features:

  • The Bobst type cut structure makes the cutting platform movement like a scissor, it will realize a full and easier cut.
  • Main worm gear uses alloy copper material, after the experienced operator’s manual scraping treatment and strict standard testing, it can ensures the driving parts 10 years life.
  • The main chains adopt imported British Renold brand, the differences of 10 chains are less than 0.2mm.
  • The connect between gear box and driving shaft adopts sleeve and pin structure ensuring a strong connection.
  • Speed:  

The machine adopts frequency controller to achieve stepless speed acceleration which can reach to 5000 times per hour. During actual production, it can generally run at 3600 to 4200 times per hour according to the quality of the board. If the quality of the paper is good, a good operator even can operate the machine at highest speed.

  • Safety:

As it is shown in the picture of the machine, the machine adopts rear part paper feeding method which keeps the operator away from the die-cutting part. The mounting and adjustment of the die plate is also done outside of the die-cutting part with sensors and detectors at die-cutting part to ensure that the machine can not be started when the die-cutting plate is at adjustment status.
 
Besides the sensors at die-cutting part, there are sensor or approach switches at window part to make the whole machine at monitoring status to ensure its safety.

  • Operation convenience:

 
There is Man-machine interface installed in the control panel which will shows the safety status of the machine as well as malfunctions to facilitate the operator. Camera is also installed in front of the operator for him/her to monitor the operation status at the delivery part.
      Main Structures and Key Material Used

  • Four Main Big Parts:

They are: bottom station, moving platform, upper platform and machine wall. The bottom station is made of gray cast iron -HT 200; the moving platform is ductile iron – QT 42-10 and the machine wall is high quality A3 steel.

  • Main Drive:

 
 
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a moving set to ensure stable pressure out put of not less than 300 tons.
The material for the worm shaft is 40Cr with quenching treatment and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.

  • Die-cutting and Creasing Part:

The drive is transferred via crank rod to pendulum which will bring the moving platform to move up and down to reach die-cut and creasing purpose.
The pendulum is made of high quality ductile iron. The pendulum axis is done by induction harden with surface hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 type automatic die-cutting and creasing machine. Compared with automatic die-cutting and creasing machine which is used for cardboard die-cutting, this type of automatic die-cutting and creasing machine is mainly used for corrugated board which needs less pressure for die-cutting, in this case quite some producers have made smaller width on the pendulum and smaller diameter on the pendulum shaft. We keep wider pendulum and bigger diameter on its shaft to make our machine last for a longer life.
The die-cutting plate uses 7 mm 75 Crl plate which has more hardness and life span than the manganese plate.  
 

  • Board Conveying:

 
It adopts 3-cam intermittent positioning device to ensure the boarding conveying accurate and stable.
 
The machine uses gripper bar type with 12A long joints chain which is less in weight and less shock to the intermittent device under the precondition to ensure the strength of the chain. The brand of the chain is Renold U.K with high precise and quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- light in weight and high in strength.

  • Electric Part

The electrical parts are designed and assembled according to the European CE standard and uses world wide known brand products.

  • Installation of Die

The die mounting and dismounting adopts side withdrawing ways which time saving and easy for operation.
There are two ways for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is simple, convenient and reliable.
Special Characters of Our Machine:
Clever And Special Front Lay Design:
Compared with the card board sheet, the corrugated board has more strength. If the corrugated board abnormally reaches to the front lay, it will damage the front lay and the gripper bar when the front lay reaches to its highest position.
Generally the producers will install sensors on this part to stop the machine when the paper is fed abnormally to the front lay. However, when the machine is running at the high speed, the inertia will bring the machine to run for a while to make the front lay to its highest point and then also damage the front lay and the gripper bar.
Our special design is that when the abnormal board feeding happens and being detected, the front lay can never reaches to its highest point which makes free from front lay and gripper bar damages because of abnormal paper feeding.
As it is our special design, so there is no picture to be shown here.

  • None-stop Collecting unit

At the delivery part, when the board is cut to be about 1 meter, the machine will push
the die-cut board pile out of the machine delivery part making it easy for the operator to draw them to the designated place need not topping the machine 

  • Front-lead Feeding Part

The machine adopts patent technology of front-lead feeding structure which can effectively prevent and reduce damages to the surface of printed sheet. Equipped with strong blower, even paper is bending deformation, it can feed paper smoothly.

  • Configurations:

 

Name Brand and Origin Remarks
Bearing SKF Swiss Key part
IKO Japan or HangZhou, China Not key part
Chain Renold U.K; Main Chain ( Discrepancy of less than 0.2 mm for per 10 chains of machine chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Photo Electric Switch Fotek ZheJiang  
Stabilizer  MEANWELL ZheJiang  
Variator Delta ZheJiang  
Main Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Man-machine Interface Delta  
Pneumatic Parts Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and delivery CPG ZheJiang  

 

  • Tools Kit

 

Name Amount Specification
Minus Screw Driver 1 150
Plus Screwdriver 1 150
Monkey Wrench 1 300
Inner hexagon Spanner 1 set 1.5\2\2.5\3\4\5\6\8\10\12\14
Greasing Gun 1  
Oil Gun 1  
Wrench One set 12,14/13,16
Vise 1  
Triangular File 1  

 

/
The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

/

Die  worm gear in rack and pinion  near me shop  China  in Luanda Angola  Cutting and Creasing Machine with Front Edge Feeding  with top quality

Die  worm gear in rack and pinion  near me shop  China  in Luanda Angola  Cutting and Creasing Machine with Front Edge Feeding  with top quality

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We – EPG Group the biggest worm gearbox, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
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Machine Screw Jacks Configurations: Upright Translating Machine Screw Jack, Inverted Translating Machine Screw Jack, Upright Rotating Machine Screw Jack, Inverted Rotating Machine Screw Jack, Double Clevis Machine Screw Jack, Upright Keyed Machine Screw Jack, Inverted Keyed Machine Screw Jack, Upright Anti-Backlash Machine Screw Jack and Inverted Anti-Backlash Machine Screw Jack.

How Does A Machine Screw Actuator Work?

Machine Screw Jacks Videos For Customers Orders

* Germany 35 ton screw jack safety nut with hollow screws 900mm stroke 32:1 ratio motor flange Video:
5 tons screw jack for work table adjustment/motorised power the lifting systems Video:
5T rotating screw jack stroke 600mm 24:1 ratio double input shafts or motor flange Video:
5 ton kits Video:
gearboxes Video:
5 tonnes rotating worm gear jack 6:1 ratio with rv040 motor worm gear box drive Video:
5 ton jackscrews protective boots with customize hexagon input shafts 16mm Video:
5t kits hand operated crank table lift mechanism 185mm 508mm lifts Video:
5t kits screw mechanisms Video:
5 ton capacity translating lifting screw machine screw jacks 200mm stroke Video:
5 ton hand crank table lift mechanism for vintage crank table base Video:
ept freight: seaport to seaport, price terms CIF, FOB, EXW, CFR etc.
2. Air freight: airport to airport, price terms EXW, CRF etc.
3. Air courier: DHL, FEDEX, UPS, TNT door to door shipment, price terms DDU, CPT etc.
Packing: 
100% standard exporting plywood cases. 
Note: International Exporting Standard Wooden Material with Free Fumigation.

ept Advantages
1. International standard materials for All ept brand products. We insist on choosing brand suppliers to supply the high quality raw materials to control the producing process. Optimization constantly the production processes, inspecting in each link and managing production site.
2. 100% quality assured with double quality inspections. The quality inspection by quality inspectors from processing to finished products as the first time. Before packing, the corresponding sales engineers must inspect the orders following the paper drawings, order quantities and special markings in the invoice or sales contracts as the second time. After that, fill in the inspection report with signature and company stamp.
3. 100% safety transportation. Pac ept with strong standard export plywood cases materials (free fumigation), inner pac ept with epe foams to prevent products swaying and outer pac ept with iron sheets and fasteners to fasten the packages.
4. Internationl sales engineers have professional knowledge and skills on our standard products and service. They have enough ability to solve the basic technical problem immediately whatever by phone, online chat, face to face communications.
5. All the standard products with 2D CAD Drawings (PDF, DWG and DXF formats), and 3D CAD Models (STEP, STP, MODEL, IGS, PRT and CATParT formats).
6. Custom design available, OEM service available, Free engineering advice, Free quotes available and Customer label available.
7. Inspection equipments include motor with inverter drive system, height adjustmemt motorized lifting system, coordinate measuring machines, outside micrometers, inside micrometers, depth calipers, vernier calipers, digital calipers, hardness testers, digital noise meters, industrial infrared thermometers, digital speed measuring instruments, digital multimeters, and high precision clamp digital ammeter etc. 
8. Processing with modern advanced machines such as CNC gear hobbing machines, CNC flank grinding machines, CNC cylindrical grinding machines, multi-axis CNC milling machines, CNC lathes and others equipments.

Finished Projects
1. Theatrical solutions stage and orchestra platform lifts projects. Customers are from France, Australia, Netherlands, United Kingdom, Spain and Canada. 
2. Hydroelectric power station projects and water conservancy projects. Customers are from Vietnam, Australia, Malaysia, Russian Federation, Nepal, Pakistan, Belgium, United States and United Kingdom. 
3. Aircraft maintenance platforms and doc ept systems projects. Customers are from Pakistan, Singapore and United Arab Emirates.  
4. Solar panel trac ept system projects. Customers are from Spain, India and Canada. 
5. Bolted steel storage tanks and silos lifting solutions. Customers are from South Africa, United States, Mexico, Russian Federation, Brazil and Vietnam. 
6. Dish antenna elevation and azimuth positioning projects. Customers are from Singapore, Malaysia and United States. 
7. Railway wagon projects. Customers are from South Africa. 
8. Beverage can production lines. Customers are from Netherlands, United States, Thailand and Indonesia. 
9. Steel factories production lines. Customers are from Iran, United States and Turkey. 
10. Continuous PU sandwich panel production lines. Customers are from Thailand and United Kingdom.  

ept Customers Areas(Countries)
1. American Countries: United States, Mexico, Canada, Chile, Xihu (West Lake) Dis.via, Brazil, Colombia, Dominican Republic, Honduras, Costa Rica, Panama, Puerto Rico, Jamaica, Trinidad and Tobago, Aruba, Argentina, Peru, Venezuela.
2. European Countries: Russia, Germany, Turkey, France, United Kingdom, Italy, Spain, Ukraine, Poland, Romania, Netherlands, Belgium, Greece, Czech Republic, Portugal, Sweden, Hungary, Belarus, Austria, Switzerland, Bulgaria, Denmark, Finland, Slovakia, Norway, Ireland, Croatia, Georgia, Armenia, Lithuania, Slovenia, Estonia, Cyprus, Luxembourg, Iceland.
3. Asian Countries: Malaysia, Indonesia, Singapore, Pakistan, Philippines, Vietnam, United Arab Emirates, Thailand, Saudi Arabia, Iran, Turkey, India, Nepal, Yemen, ZheJiang , Sri Lanka, Israel, Jordan, Kuwait, Qatar.
4. Oceanian Countries: Australia, New Zealand, Fiji.
5. African Countries: South Africa, Egypt, Ethiopia, Nigeria, Kenya, Tanzania. 

ept Products List
1. Manual Screw Jacks, Electric Screw Jacks.
2. Screw Jacks Series: JT series acme screw jacks, JTC series cubic screw jacks, JTW series machine screw jacks, JTM series worm screw jacks, JTB series ball screw jacks, JTD series cubic ball screw jacks, JSS series stainless steel screw jacks, JTS series bevel gear screw jacks, Non-standard series screw jacks. 
3. Bevel Gearboxes Series: JT series bevel gearboxes, JTP series cubic bevel gearboxes, JTA series aluminum bevel gearboxes, JTH series hollow shaft bevel gearboxes, BSS series stainless steel bevel gearboxes.  
4. Lifting Systems and Systems Accessories: two-jacks systems, three-jacks systems, four-jacks systems, six-jacks systems, eight-jacks systems. Accessories cover couplings, universal joints, cardan shafts, connecting shafts, electric motors, geared motors and reducers, hand wheel with crank handles, pillow block bearings, flange block bearings, rod end bearings, stop nuts, limit switches, safety nut, travel nuts, linear shafts and bearings, linear guides and bearings, telescopic spring covers, bellows boot, protective tube, trunnion adapter plates, trunnion mounting brackets, motor flanges, rotary encoders, potentiometers, frequency inverters and position indicators etc.
5. Electric Linear Actuators Series: Parallel heavy duty linear actuators, In-line heavy duty linear actuators.
6. Geared Motors and Speed Reducers Series: helical gearmotors R series, helical bevel gearmotors K series, parallel shaft helical gearmotors F series, helical worm gearmotors S series, small AC gear motor series and worm gear motor reducer series.

Contact Information
ept ept Co.,Ltd (VAT No.: 9144190007026567X3, registered Capital 500000CNY) is a leading manufacturer and supplier of  Screw Jacks (Mechanical Actuators), Bevel Gearboxes, Lifting Systems, Electric Linear Actuators, Gearmotors and Speed Reducers, and Others Linear Motion and Power Transmission Products in China.  We are Alibaba, Made-In-China and SGS (Serial NO.: QIP-ASI192186) audited manufacturer and supplier. We also have a strict quality system, with senior engineers, experienced skilled workers and practiced sales teams, we consistently provide the high quality equipments to meet the customers electro-mechanical actuation, lifting and positioning needs. ept ept guarantees quality, reliability, performance and value for today’s demanding industrial applications.
Website (English): 
Website (English): 
Website (Chinese):  cn

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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

/

Videos  vex worm and wheel gear ratio  manufacturer  China  in Gold Coast Australia  for How Does a Machine Screw Actuator Work? Machine Screw Jacks Videos for Customers Orders with top quality

Videos  vex worm and wheel gear ratio  manufacturer  China  in Gold Coast Australia  for How Does a Machine Screw Actuator Work? Machine Screw Jacks Videos for Customers Orders with top quality

Metal bevel gear and worm gear price China in Nashik India Ceiling T Grid Roll Forming Machine From China with top quality

Metal  bevel gear and worm gear  price  China  in Nashik India  Ceiling T Grid Roll Forming Machine From China with top quality

We – EPG Group the biggest worm gearbox, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
/

1. Product detail:

Product size: H*W(MM)38×35; 38×24; 38×15; 32×24; 32×15; 28×24; 28×15 etc. Length: 3600/3660mm
Any size and any demand we can do as per customer’s drawing or sample.

⊙ Main Components(A—-F):
A(2 Uncoilers for GI& PPGI) + B(Main Machine Roll Former) + C(Automatic Punching& Cutting-off System) +D(Electric PLC control Cabinet) + E(2 Hydraulic standions) + F(Run-out Table)
⊙ Main Parameter:
Stations: 18-24 Stations
Speed: 20–25M/Min(6–7Pcs/Min)
Total Power: 21.2KW(4KW+2.2KW+15KW)
PLC brand: Siemens
Xihu (West Lake) Dis.n-Machine interface: Siemens
Installation length: 14.8M
Die/Mould Material: SKD11
Customer’s Logo: Ok
Anti-Fire Hole: OK
Stitching Line: Ok
Steel Head Lock: Ok
Transmission: Worm Gearbox Reducer
Main Hydraulic station with Accumulator for stable and precise performance

A: Uncoiler/Decoiler/Coil Opener/Raw Material Shelf:
Code: MT-200;
Weight: 100kg;
Size: 1000*800*1100(mm)
Raw Material Roll :
Inner Diameter: 450-530mm
Outer Diameter: 1200mm
Loading weight: 1000kg
Make sure the GI and PPGI
Unoiler in the exact line with
Main Former Machine

☆ Station/Pass/Pinion: 18 stations
☆ Speed: 20—25M/Min(6–7Pcs/Min)
☆ Machine body: Carbon Steel, Thickness 20mm, Polished, Rust Prevention Paint Protection,Any color available
☆ Transmission: Motor 4KW, Main Transmission: Chain Drive, Between Rollers: Worm wheel Gearbox
☆ Stitch: Four Rollers real stitch, can also be used for fake stitch.
☆ Side plate: Thickness 30mm, Polish 6 sides, high precision boring
☆ Principal Axis: 45# steel, tempering heat treatment, mill grinder precise making
☆ Electric Cabinet: SIENENS PLC programmed, Touch Screen, FullY Automatic controlling system.
☆ Punching Die: Material D11, Hardness HRC 58-60, Precise milled, precise making, easy to removable parts.
Stitching Mechanism
☆ Roller: Material Cr12 Inner diameter 39mm, Min OD 90mm, HRC 55-56, Symmetry in the range of 0.05mm

C Automatic Punching and Flying Cutting-off System:
Features:
☆ Punching Die: 24 sets( 2 head locks 22 Main Tee holes)
☆ Anti-Fire Hole Die Available on Machine
☆ Cutting: Flying Cutting-Off Contineous wor ept non-stop
☆ Driving Force: 2 Hydraulic stations one for Punching mechanism travel and one for punching
☆ Accurancy: Height and Width within 0.1mm; In Length 0.3mm/Meter
☆ Die Material: 45# steel and Cr12MoV, Heat treatment Vacuum 58–60HRC
☆ Cutting off Length: 3600 or 3660mm
☆ Hole Distance: 150cm or 6″
☆ Custom Logo Punching at same time on Machine Fully Automatic

D Electric PLC control Cabinet
Features:
☆ PLC brand: SIEMENS
☆ Xihu (West Lake) Dis.n-Machine Interface: SIEMENS
☆ Inverter: Teco ZheJiang brand
☆ Switch Power: Delta ZheJiang brand
☆ Wire connection interface: Aviation plug

E Hydraulic stations
Features:
☆ Hydraulic brand: LYHP
☆ Electromagnetic valve: XIHU (WEST LAKE) DIS. brand
☆ Accumulator: Nitrogen
☆ Main Hydraulic: 15KW
☆ Secondary Hydraulic: 2.2KW
☆ Color: Any color available

F Run-out Table
Features:
Size: 3800x750x970mm
Finish: polish
Material: Stainless Steel 304 the outward surface painted protection, Any color available
This compenent is wor ept desk. Product will drop onto the table and slide out smoothly, so it avoids scratching and easy for packing. And there are waste grooves upgrade to conduct the waste steel odd ends to the barrel.

Raw material supplying rack picture :

Roll Forming Machinery:

Flying Tracing Cutting System:

For more to visit our website:    

Below are Youtube video:
Company introduction:

Kaigui Machinery is just focusing on Ceiling T-grid Roll Forming Machine in China. Almost all Chinese T bar and T Grid Factories are using our machines or let us retrofit and upgrade their old machines. My boss Mr. Jiang  enjoys high reputation in this industry. In the export market.

Many ept companies are using our factory or picture to deceive customers internationally.We are gravely announcing here: Only ZheJiang Kaigui Machinery, my boss Mr. Jiang JunQing and Erin and website: are the real and true.

3. Customer come to our factory:

4. Why choose us:
 

  • T-bar roll forming machine mould processing and designing we are specialized and No. 1 in China
  • T-bar ceiling machine performance reaches to the optimum because we have our own Electric PLC engineer
  • Suspension ceiling T-bar machine we are just focusing and dedicated this kind machine for 15 years
  • Fully automatic T-bar ceiling roll forming machine we are the first producer and leading the technology in China

5. Package:

6. FAQ:

1) Q: Are you manufacturer or ept company?
A: We are manufacturer .
2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are optional.
3) Q: How is your after sales support? 
A: We provide technical support on line as well as overseas services by skillful technicians. 
4) Q: How does your factory do regarding quality control? 
A: There is no tolerance regarding quality control. Quality control complies with ISO9001. Every machine has to past testing running before it’s packed for shipment. 
5) How can I ept you that machines pasted testing running before shipping?
A:  1) We record the testing video for your reference. Or,
    2) We welcome your visit us and test machine by yourself in our factory.
6) Q: Do you sell only standard machines?
A: No. All the machinery could be customized.

If any inquiry, pls feel free to contact us!!

/
The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

/

Metal  bevel gear and worm gear  price  China  in Nashik India  Ceiling T Grid Roll Forming Machine From China with top quality

Metal  bevel gear and worm gear  price  China  in Nashik India  Ceiling T Grid Roll Forming Machine From China with top quality

Fully uses of worm and wheel gear shop China in Bucaramanga Colombia Automatic T Grid Machine with Worm Gear Box Real Factory with top quality

Fully  uses of worm and wheel gear  shop  China  in Bucaramanga Colombia  Automatic T Grid Machine with Worm Gear Box Real Factory with top quality

We – EPG Group the biggest worm gearbox, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828
/

KaiGui Machinery is NO.1 and just focusing on Suspension Ceiling T Bar/T Grid Roll Forming Machinery;
Roller and Mould/Die Material and Processing and Heat treatment we do by our own;
Electric control Cabinet and PLC by our own Electric engineer with Superb Performance ;
The Most Automatic, Advanced and Fast Speed while Stable performance;
Fully Automatic Non-stop Flying Cutting off;
Worm Gearbox Reducer Transmission;
Stitching Mould and Patented Steel head Clip Lock Continous Mould;
Perfect service and High standard QC;
Fire-proof Hole and Custmer’s Logo on T Bar;
Lifetime QWP (quick weary parts) support and Technology upgrade service.

Product size: H*W(MM)38×35; 38×24; 38×15; 32×24; 32×15; 28×24; 28×15 etc. Length: 3600/3660mm
Any size and any demand we can do as per customer’s drawing or sample.

⊙ Main Components(A—-F):
A(2 Uncoilers for GI& PPGI) + B(Main Machine Roll Former) + C(Automatic Punching& Cutting-off System) +D(Electric PLC control Cabinet) + E(2 Hydraulic standions) + F(Run-out Table)
⊙ Main Parameter:
Stations: 18-24 Stations
Speed: 20–25M/Min(6–7Pcs/Min)
Total Power: 21.2KW(4KW+2.2KW+15KW)
PLC brand: Siemens
Xihu (West Lake) Dis.n-Machine interface: Siemens
Installation length: 14.8M
Die/Mould Material: SKD11
Customer’s Logo: Ok
Anti-Fire Hole: OK
Stitching Line: Ok
Steel Head Lock: Ok
Transmission: Worm Gearbox Reducer
Main Hydraulic station with Accumulator for stable and precise performance

A: Uncoiler/Decoiler/Coil Opener/Raw Material Shelf:
Code: MT-200;
Weight: 100kg;
Size: 1000*800*1100(mm)
Raw Material Roll :
Inner Diameter: 450-530mm
Outer Diameter: 1200mm
Loading weight: 1000kg
Make sure the GI and PPGI
Unoiler in the exact line with
Main Former Machine

☆ Station/Pass/Pinion: 18 stations
☆ Speed: 20—25M/Min(6–7Pcs/Min)
☆ Machine body: Carbon Steel, Thickness 20mm, Polished, Rust Prevention Paint Protection,Any color available
☆ Transmission: Motor 4KW, Main Transmission: Chain Drive, Between Rollers: Worm wheel Gearbox
☆ Stitch: Four Rollers real stitch, can also be used for fake stitch.
☆ Side plate: Thickness 30mm, Polish 6 sides, high precision boring
☆ Principal Axis: 45# steel, tempering heat treatment, mill grinder precise making
☆ Electric Cabinet: SIENENS PLC programmed, Touch Screen, FullY Automatic controlling system.
☆ Punching Die: Material D11, Hardness HRC 58-60, Precise milled, precise making, easy to removable parts.
Stitching Mechanism
☆ Roller: Material Cr12 Inner diameter 39mm, Min OD 90mm, HRC 55-56, Symmetry in the range of 0.05mm

C Automatic Punching and Flying Cutting-off System:
Features:
☆ Punching Die: 24 sets( 2 head locks 22 Main Tee holes)
☆ Anti-Fire Hole Die Available on Machine
☆ Cutting: Flying Cutting-Off Contineous wor ept non-stop
☆ Driving Force: 2 Hydraulic stations one for Punching mechanism travel and one for punching
☆ Accurancy: Height and Width within 0.1mm; In Length 0.3mm/Meter
☆ Die Material: 45# steel and Cr12MoV, Heat treatment Vacuum 58–60HRC
☆ Cutting off Length: 3600 or 3660mm
☆ Hole Distance: 150cm or 6″
☆ Custom Logo Punching at same time on Machine Fully Automatic

D Electric PLC control Cabinet
Features:
☆ PLC brand: SIEMENS
☆ Xihu (West Lake) Dis.n-Machine Interface: SIEMENS
☆ Inverter: Teco ZheJiang brand
☆ Switch Power: Delta ZheJiang brand
☆ Wire connection interface: Aviation plug

E Hydraulic stations
Features:
☆ Hydraulic brand: LYHP
☆ Electromagnetic valve: XIHU (WEST LAKE) DIS. brand
☆ Accumulator: Nitrogen
☆ Main Hydraulic: 15KW
☆ Secondary Hydraulic: 2.2KW
☆ Color: Any color available

F Run-out Table
Features:
Size: 3800x750x970mm
Finish: polish
Material: Stainless Steel 304 the outward surface painted protection, Any color available
This compenent is wor ept desk. Product will drop onto the table and slide out smoothly, so it avoids scratching and easy for packing. And there are waste grooves upgrade to conduct the waste steel odd ends to the barrel.

 

/
The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

/

Fully  uses of worm and wheel gear  shop  China  in Bucaramanga Colombia  Automatic T Grid Machine with Worm Gear Box Real Factory with top quality

Fully  uses of worm and wheel gear  shop  China  in Bucaramanga Colombia  Automatic T Grid Machine with Worm Gear Box Real Factory with top quality

Worm worm and wheel tutorial Custom China in Incheon Republic of Korea Gear Box Full Automatic Ceiling Tee Grid Roll Forming Machine with top quality

Worm  worm and wheel tutorial  Custom  China  in Incheon Republic of Korea  Gear Box Full Automatic Ceiling Tee Grid Roll Forming Machine with top quality

We – EPG Group the biggest worm gearbox, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828
/

1. Product detail:

Product size: H*W(MM)38×35; 38×24; 38×15; 32×24; 32×15; 28×24; 28×15 etc. Length: 3600/3660mm
Any size and any demand we can do as per customer’s drawing or sample.

⊙ Main Components(A—-F):
A(2 Uncoilers for GI& PPGI) + B(Main Machine Roll Former) + C(Automatic Punching& Cutting-off System) +D(Electric PLC control Cabinet) + E(2 Hydraulic standions) + F(Run-out Table)
⊙ Main Parameter:
Stations: 18-24 Stations
Speed: 20–25M/Min(6–7Pcs/Min)
Total Power: 21.2KW(4KW+2.2KW+15KW)
PLC brand: Siemens
Xihu (West Lake) Dis.n-Machine interface: Siemens
Installation length: 14.8M
Die/Mould Material: SKD11
Customer’s Logo: Ok
Anti-Fire Hole: OK
Stitching Line: Ok
Steel Head Lock: Ok
Transmission: Worm Gearbox Reducer/ Gear/ Chain
Main Hydraulic station with Accumulator for stable and precise performance

A: Uncoiler/Decoiler/Coil Opener/Raw Material Shelf:
Code: MT-200;
Weight: 100kg;
Size: 1000*800*1100(mm)
Raw Material Roll :
Inner Diameter: 450-530mm
Outer Diameter: 1200mm
Loading weight: 1000kg
Make sure the GI and PPGI
Unoiler in the exact line with

B:Main Former Machine

☆ Station/Pass/Pinion: 18 stations
☆ Speed: 20—25M/Min(6–7Pcs/Min)
☆ Machine body: Carbon Steel, Thickness 20mm, Polished, Rust Prevention Paint Protection,Any color available
☆ Transmission: Motor 4KW, Main Transmission: Chain Drive, Between Rollers: Worm wheel Gearbox
☆ Stitch: Four Rollers real stitch, can also be used for fake stitch.
☆ Side plate: Thickness 30mm, Polish 6 sides, high precision boring
☆ Principal Axis: 45# steel, tempering heat treatment, mill grinder precise making
☆ Electric Cabinet: SIENENS PLC programmed, Touch Screen, FullY Automatic controlling system.
☆ Punching Die: Material D11, Hardness HRC 58-60, Precise milled, precise making, easy to removable parts.
Stitching Mechanism
☆ Roller: Material Cr12 Inner diameter 39mm, Min OD 90mm, HRC 55-56, Symmetry in the range of 0.05mm

C Automatic Punching and Flying Cutting-off System:
Features:
☆ Punching Die: 24 sets( 2 head locks 22 Main Tee holes)
☆ Anti-Fire Hole Die Available on Machine
☆ Cutting: Flying Cutting-Off Contineous wor ept non-stop
☆ Driving Force: 2 Hydraulic stations one for Punching mechanism travel and one for punching
☆ Accurancy: Height and Width within 0.1mm; In Length 0.3mm/Meter
☆ Die Material: 45# steel and Cr12MoV, Heat treatment Vacuum 58–60HRC
☆ Cutting off Length: 3600 or 3660mm
☆ Hole Distance: 150cm or 6″
☆ Custom Logo Punching at same time on Machine Fully Automatic

D Electric PLC control Cabinet
Features:
☆ PLC brand: SIEMENS
☆ Xihu (West Lake) Dis.n-Machine Interface: SIEMENS
☆ Inverter: Teco ZheJiang brand
☆ Switch Power: Delta ZheJiang brand
☆ Wire connection interface: Aviation plug

E Hydraulic stations
Features:
☆ Hydraulic brand: LYHP
☆ Electromagnetic valve: XIHU (WEST LAKE) DIS. brand
☆ Accumulator: Nitrogen
☆ Main Hydraulic: 15KW
☆ Secondary Hydraulic: 2.2KW
☆ Color: Any color available

F Run-out Table
Features:
Size: 3800x750x970mm
Finish: polish
Material: Stainless Steel 304 the outward surface painted protection, Any color available
This compenent is wor ept desk. Product will drop onto the table and slide out smoothly, so it avoids scratching and easy for packing. And there are waste grooves upgrade to conduct the waste steel odd ends to the barrel.

Raw material supplying rack picture :

Roll Forming Machinery:

Flying Tracing Cutting System:

For more to visit our website:    

Below are Youtube video:
https:// /watch?v=qp3Ci_s6_Do FUT long cross Tee machine
https:// /watch?v=VPlZ4VrVie8 Fully automatic flat Long cross Tee machine
https:// /watch?v=Tchxehg6Xf8 Fully automatic Flat cross tee
https:// /watch?v=66keH0lq0qo Fully automatic Main tee ma ept machine
https:// /watch?v=TlPJ-kFvcp0 Fully automactic Flat Main tee punching

2. Company introduction:

Kaigui Machinery is just focusing on Ceiling T-grid Roll Forming Machine in China. Almost all Chinese T bar and T Grid Factories are using our machines or let us retrofit and upgrade their old machines. My boss Mr. Jiang  enjoys high reputation in this industry. In the export market.

Many ept companies are using our factory or picture to deceive customers internationally.We are gravely announcing here: Only ZheJiang Kaigui Machinery, my boss Mr. Jiang JunQing and Erin and website: are the real and true.

3. Customer come to our factory:

4. Why choose us:
 

  • T-bar roll forming machine mould processing and designing we are specialized and No. 1 in China
  • T-bar ceiling machine performance reaches to the optimum because we have our own Electric PLC engineer
  • Suspension ceiling T-bar machine we are just focusing and dedicated this kind machine for 15 years
  • Fully automatic T-bar ceiling roll forming machine we are the first producer and leading the technology in China

5. Package:

6. FAQ:

1) Q: Are you manufacturer or ept company?
A: We are manufacturer .
2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are optional.
3) Q: How is your after sales support? 
A: We provide technical support on line as well as overseas services by skillful technicians. 
4) Q: How does your factory do regarding quality control? 
A: There is no tolerance regarding quality control. Quality control complies with ISO9001. Every machine has to past testing running before it’s packed for shipment. 
5) How can I ept you that machines pasted testing running before shipping?
A:  1) We record the testing video for your reference. Or,
    2) We welcome your visit us and test machine by yourself in our factory.
6) Q: Do you sell only standard machines?
A: No. All the machinery could be customized.

If any inquiry, pls feel free to contact us!!

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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

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Worm  worm and wheel tutorial  Custom  China  in Incheon Republic of Korea  Gear Box Full Automatic Ceiling Tee Grid Roll Forming Machine with top quality

Worm  worm and wheel tutorial  Custom  China  in Incheon Republic of Korea  Gear Box Full Automatic Ceiling Tee Grid Roll Forming Machine with top quality