Tag Archives: small worm gearbox

China supplier OEM High Quality Small Speed Reducer Gearbox Industrial Gearbox with 0.75kw Motor helical worm gearbox

Product Description

Product Description

-R Series Helical gearbox

Product Features:
1.High modular design.
2.Integrated casting housing,compact dimension,high loading support, stable transmitting and low noise level.
3.Perfect oil leakage preventing makes the good sealings and can be used in wide range of industry.
4.This series is special for pug mill.
5.High efficiency and save power.
6.Save cost and low maintenance.

Design Features:
1. Compact structure, modular design
2. Single-stage, two-stage and three-stage sizes
3. Can be combined with other types of gearboxes (Such as R Series, K Series, F Series, S Series, UDL Series)

Product Parameters

1 Stage

Models	Output Shaft Dia.	Input Shaft Dia.	Power(kW)	Ratio	Max. Torque(Nm)
BRX/BRXF38	20mm	16mm	0.18~1.1	1.62~4.43	20
BRX/BRXF58	20mm	19mm	0.18~5.5	1.3~5.5	70
BRX/BRXF68	25mm	19mm	0.18~7.5	1.4~6.07	135
BRX/BRXF78	30mm	24mm	1.1~11	1.42~8.00	215
BRX/BRXF88	40mm	28mm	3~22	1.39~8.65	400
BRX/BRXF98	50mm	38mm	5.5~30	1.42~8.23	600
BRX/BRXF108	60mm	42mm	7.5~45	1.44~6.63	830
BRX/BRXF128	75mm	55mm	7.5~90	1.51~6.2	1110
BRX/BRXF158	90mm	70mm	11~132	1.57~6.2	1680

2-3Stage

Models	Output Shaft Dia.	Input Shaft Dia.	Power(kW)	Ratio	Max. Torque(Nm)
BR/BRF18	20mm	–	0.18~0.75	3.83~74.84	85
BR/BRF28	25mm	16mm	0.18~3	3.37~135.09	130
BR/BRF38	25mm	16mm	0.18~3	3.41~134.82	200
BR/BRF48	30mm	19mm	0.18~5.5	3.83~176.88	300
BR/BRF58	35mm	19mm	0.18~7.5	4.39~186.89	450
BR/BRF68	35mm	19mm	0.18~7.5	4.29~199.81	600
BR/BRF78	40mm	24mm	0.18~11	5.21~195.24	820
BR/BRF88	50mm	28mm	0.55~18.5	5.36~246.54	1550
BR/BRF98	60mm	38mm	0.55~30	4.49~289.6	3000
BR/BRF108	70mm	42mm	2.2~45	5.06~249.16	4300
BR/BRF138	90mm	55mm	5.5~55	5.51~222.6	8000
BR/BRF148	110mm	55mm	11~90	5.00~163.31	13000
BR/BRF168	120mm	70mm	11~160	8.77~229.71	18000

Materials Data Sheet

Housing material	Grey Cast iron
Housing hardness	HBS163~255
Gear material	20CrMnTi alloy steel
Surface hardness of gears	HRC58°~62 °
Gear core hardness	HRC33~48
Input / Output shaft material	40Cr alloy steel
Input / Output shaft hardness	HRC32~36
Machining precision of gears	accurate grinding, 6~5 Grade
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Heat treatment	tempering, cementiting, quenching, normalizing, etc.
Efficiency	94%~96% (depends on the transmission stage)
Noise (MAX)	60~68dB
Temp. rise (MAX)	40°C
Temp. rise (Oil)(MAX)	50°C
Vibration	≤20µm
Backlash	≤20Arcmin
Brand of bearings	China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal	NAK — ZheJiang or other brands requested

Detailed Photos

Our process of production

Our product line

Company Profile

Company Profile

Bode was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.

FAQ

Q1: Are you trading company or manufacturer?
A: We are factory.

Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.

Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q5: What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.

Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery

If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂

Application:	Machinery, Marine, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Single-Step

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \|

worm reducer

What is a worm gear reducer gearbox?

The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer gearbox

Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear

The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
worm reducer Double throat worm gear

There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear

The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
worm reducer Brass worm gear

Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

China supplier OEM High Quality Small Speed Reducer Gearbox Industrial Gearbox with 0.75kw Motor helical worm gearbox
editor by CX 2023-06-01

China 10RPM 40RPM Jgy370 High Torque Reducer Small Hollow Shaft Self-lock Engine 24V 12V Dc Micro Electric Drive Worm Gear Motor worm gearbox design

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worm reducer

What is a worm gear reducer gearbox?

A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Hollow shaft worm gear reducer gearbox

The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm reducer

Self-locking function

One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm reducer

Size of worm gear reducer gearbox

Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China 10RPM 40RPM Jgy370 High Torque Reducer Small Hollow Shaft Self-lock Engine 24V 12V Dc Micro Electric Drive Worm Gear Motor worm gearbox design
editor by CX 2023-04-26

China Small RV Worm Gear Reducer Gearbox for Conveyor Belt worm gearbox application

Merchandise Description

Small RV Worm Gear Reducer Gearbox for conveyor belt

Item Description

NMRV 571-a hundred and fifty worm gear box with flange and electric motor
NMRV+NMRV Double Stage Arrangement Reduction Gear Box
RV Series Worm Gearbox
worm pace reducer
nmrv worm equipment motor

Comprehensive Pictures

RV Collection
Which includes RV / NMRV / NRV.
Major Characteristic of RV Collection Worm Gearbox
RV sequence worm equipment reducer is a new-era item developed by CZPT on the foundation of perfecting WJ collection items with a compromise of advanced engineering both at residence and overseas.
1. Large-good quality aluminum alloy, gentle in weight and non-rusting.
2. Large in output torque.
3. Easy working and lower sound,tough in dreadful circumstances.
four. Higher radiation performance.
five. Excellent-hunting appearance, durable in support life and little quantity.
six. Ideal for omnibearing installation.
Major Resources of RV Sequence Worm Gearbox
1. Housing: die-solid aluminum alloy(body measurement: 571 to 090), forged iron(frame size: a hundred and ten to 150).
2. Worm: 20Crm, carbonization quencher warmth treatment method makes the surface hardness of worm gears up to fifty six-62 HRX, retain carbonization layer’s thickness in between .3 and .5mm after specific grinding.
three. Worm Wheel: wearable stannum bronze alloy.

SPEED RATIO	7.5~a hundred
OUTPUT TORQUE	<1050NM
IN POWER	.09-11KW
MOUNTING TYPE	FOOT-MOUNTED FLANGE-MOUNTED

Product Parameters

When operating, fantastic load ability, steady operating, low noise with higher efficiency.
Gear Box’s Use Discipline
one	Metallurgy				11	Agitator
2	Mine				12	Rotary weeder
three	Device				thirteen	Metallurgy
four	Power				14	Compressor
5	Transmission				fifteen	Petroleum sector
6	Water Conserbancy				sixteen	Air Compressor
7	Tomacco				seventeen	Crusher
eight	Health care				eighteen	Materials
9	Packing				19	Electronics
ten	Chemical industry				20	Textile indutry
…					…
Power	.06kw	.09kw	.12kw	.18kw	.25kw	.37kw	.55kw
	.75kw	one.1kw	one.5kw	two.2kw	3kw	4kw	5.5kw
	7.5kw	11kw	15kw
Torque	2.6N.m-3000N.m
Ratio	7.5-a hundred, the double gearbox is a lot more
Colour	Blue, Silver or as customers’ require
Content	Iron or Aluminium
Packing	Carton with Plywood Circumstance or as clients’ requirement
Variety	RV571	RV030	RV040	RV050	RV063	RV075	RV090
Fat	.7kg	1.3kg	two.3kg	three.5kg	6.2kg	9kg	13kg
Kind	RV110	RV130	RV150
Fat	35kg	60kg	84kg

Certifications

Packaging & Shipping and delivery

Firm Profile

Our Advantages

FAQ

US $50-1,000
/ Piece
| 2 Pieces

(Min. Order)

###

Application:	Motor, Machinery
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Worm
Gear Shape:	Worm
Step:	Single-Step

###

Customization:	Available \| Customized Request

###

SPEED RATIO	7.5~100
OUTPUT TORQUE	<1050NM
IN POWER	0.09-11KW
MOUNTING TYPE	FOOT-MOUNTED FLANGE-MOUNTED

###

When working, great load capacity, stable running, low noise with high efficiency.
Gear Box’s Usage Field
1	Metallurgy				11	Agitator
2	Mine				12	Rotary weeder
3	Machine				13	Metallurgy
4	Energy				14	Compressor
5	Transmission				15	Petroleum industry
6	Water Conserbancy				16	Air Compressor
7	Tomacco				17	Crusher
8	Medical				18	Materials
9	Packing				19	Electronics
10	Chemical industry				20	Textile indutry
…					…
Power	0.06kw	0.09kw	0.12kw	0.18kw	0.25kw	0.37kw	0.55kw
	0.75kw	1.1kw	1.5kw	2.2kw	3kw	4kw	5.5kw
	7.5kw	11kw	15kw
Torque	2.6N.m-3000N.m
Ratio	7.5-100, the double gearbox is more
Color	Blue, Silver or as customers’ need
Material	Iron or Aluminium
Packing	Carton with Plywood Case or as clients’ requirement
Type	RV025	RV030	RV040	RV050	RV063	RV075	RV090
Weight	0.7kg	1.3kg	2.3kg	3.5kg	6.2kg	9kg	13kg
Type	RV110	RV130	RV150
Weight	35kg	60kg	84kg

US $50-1,000
/ Piece
| 2 Pieces

(Min. Order)

###

Application:	Motor, Machinery
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Worm
Gear Shape:	Worm
Step:	Single-Step

###

Customization:	Available \| Customized Request

###

SPEED RATIO	7.5~100
OUTPUT TORQUE	<1050NM
IN POWER	0.09-11KW
MOUNTING TYPE	FOOT-MOUNTED FLANGE-MOUNTED

###

When working, great load capacity, stable running, low noise with high efficiency.
Gear Box’s Usage Field
1	Metallurgy				11	Agitator
2	Mine				12	Rotary weeder
3	Machine				13	Metallurgy
4	Energy				14	Compressor
5	Transmission				15	Petroleum industry
6	Water Conserbancy				16	Air Compressor
7	Tomacco				17	Crusher
8	Medical				18	Materials
9	Packing				19	Electronics
10	Chemical industry				20	Textile indutry
…					…
Power	0.06kw	0.09kw	0.12kw	0.18kw	0.25kw	0.37kw	0.55kw
	0.75kw	1.1kw	1.5kw	2.2kw	3kw	4kw	5.5kw
	7.5kw	11kw	15kw
Torque	2.6N.m-3000N.m
Ratio	7.5-100, the double gearbox is more
Color	Blue, Silver or as customers’ need
Material	Iron or Aluminium
Packing	Carton with Plywood Case or as clients’ requirement
Type	RV025	RV030	RV040	RV050	RV063	RV075	RV090
Weight	0.7kg	1.3kg	2.3kg	3.5kg	6.2kg	9kg	13kg
Type	RV110	RV130	RV150
Weight	35kg	60kg	84kg

Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm reducer

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China Small RV Worm Gear Reducer Gearbox for Conveyor Belt worm gearbox application
editor by czh 2023-02-02

China Planetary Gearbox Price Small Precision Agricultural Replacement Toyota Manufacturer Helical Bevel Transmission Reducer Worm Gearbox with Great quality

Merchandise Description

planetary gearbox value modest precision agricultural substitute CZPT maker helical bevel transmission reducer worm gearbox

US $1-99
/ Piece
| 100 Pieces

(Min. Order)

###

Application:	Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Steel

###

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

US $1-99
/ Piece
| 100 Pieces

(Min. Order)

###

Application:	Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Steel

###

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
worm reducer

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China Planetary Gearbox Price Small Precision Agricultural Replacement Toyota Manufacturer Helical Bevel Transmission Reducer Worm Gearbox with Great quality
editor by czh 2023-01-20

China Helical Gearbox Harmonic Tractor Bicycle Small Mini Planetary Lawn Mower Toyota Corolla High Quality Gearbox Reductor Gear Box 90 Degree Indexing Power Tiller worm gearbox advantages

Solution Description

helical gearbox harmonic tractor bicycle modest mini planetary lawn mower toyota corolla higher good quality gearbox reductor gear box 90 diploma inHangZhou energy tiller

US $10-99
/ Piece
| 100 Pieces

(Min. Order)

###

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Three-Ring
Hardness:	Hardened Tooth Surface
Installation:	Torque Arm Type
Step:	Stepless

###

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

US $10-99
/ Piece
| 100 Pieces

(Min. Order)

###

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Three-Ring
Hardness:	Hardened Tooth Surface
Installation:	Torque Arm Type
Step:	Stepless

###

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

Is a worm gear reducer gearbox right for your application?

This is a reducer gearbox

pocket

It is high efficiency

It has a low clearance

It has a high torque to weight ratio

China Helical Gearbox Harmonic Tractor Bicycle Small Mini Planetary Lawn Mower Toyota Corolla High Quality Gearbox Reductor Gear Box 90 Degree Indexing Power Tiller worm gearbox advantages
editor by czh 2023-01-07

China Professional NMRV Series Small Aluminum Gearbox NMRV30 40 50 63 Worm Gear Speed Reducer For Stepper Motor 12V 24V Gear Motor with Hot selling

Warranty: 1 years
Applicable Industries: Producing Plant, Foods & Beverage Manufacturing unit, Design works , Vitality & Mining
Bodyweight (KG): 1.2 KG
Personalized assistance: OEM
Gearing Arrangement: Worm
Output Torque: 2.6-24N.m
Enter Speed: 1400r/min
Output Pace: seventeen.5-186.7r/min
Product title: NMRV30 Flange Speed Reducer
Shade: Silver, Blue
Bodyweight: 1.2kg
Materail: Aluminum
Mounting Situation: Horizontal Or Flange-mounted
Heat treatment method: Carburizing
Enter Form: IEC Flange/input shaft
Ratio: 1:5/7.5/ten/15/20/twenty five/30/forty/50/60/eighty
enter hole shaft: 9mm,11mm
output gap shaft: 14mm
Packaging Particulars: sector deal or customized

NMRV Sequence Tiny Aluminum Gearbox NMRV Worm Gear Pace Reducer For Stepper Motor 12V 24V Gear Motor INTRODUCTION1. Produced of substantial-good quality aluminum alloy, light-weight in weight and non-rusting2. Easy in running and reduced in sounds, can work extended time in dreadful conditions3. Higher in radiating efficiency4. Excellent-seeking in appearance, sturdy in support existence and small in volume5. Appropriate for omni-bearing installationMain Materials 1. Housing: Die-forged aluminum alloy (body dimension 571-090) forged iron(body size 110-150 )2. Worm shaft: 20CrMnTi, carbonize warmth treatment make the hardness of gear’s surface up to 56-62 HRC. Retain carburizationlayer’s thickness in between .3 and .5mm right after specific grindin g3. Worm wheel: wearable tin bronze alloy In depth Photographs Attributes:(1)Large output torque(2) Safe, reputable, economical and durable(3) Secure transmission, quiet procedure (4)Substantial heat-radiating effectiveness, large carrying ability(5) Mix of 2 one-step worm gear pace reducers, meeting the demands of tremendous velocity ratio Certification Packing&Transport Business Introduction HangZhou Win3d Machinery Co.Ltd is a leading provider of bearings, linear motion method for CNC, ball transfer device and transmission component. The increasing industrial and favorable policy of HangZhou reward the growth of Win3d Machinery. Our merchandise are used in industrial, bike, vehicle and Automation programs. Now we are exporting to 46 international locations which includes United states, GBR, Germany, Spain, Poland, Turkey ect. The aim of Win3d Machinery to offer out buyers with widest assortment of items at aggressive charges, backed with the ideal Service. FAQ 1. Q: How about the good quality of your item?A: one hundred% inspection throughout creation.2. Q: What is the delivery time?A: Usually it is 3-5 days if the items are in inventory ,or it is15-twenty days if the items are not in inventory ,it is according toquantity.3. Q: What’s your packing?A: Our Standard packing is bulking in PE bag, and then into plywood Cartons.We also can pack merchandise according to your prerequisite.4. Q: What about the warranty?A: We are quite self-assured in our products,and we pack them quite well to make certain the merchandise in nicely safety.5.Q: Could you send me your catalogue and cost list?A: As we have much more than hundreds of items,it is genuinely way too tough to ship all of catalogue and price tag list for you.6.Q:There are a lot of businesses which export linear information, why do you select us?A: As we are a genuine linear CZPT supplier .and we are actually manufacturing unit, you want not pay the income for middlemen. so we can provide you the cheapest and aggressive value .7.Q:Do you provide samples? is it cost-free or extra?A:If the sample is simple and of tiny worth, then free samples are presented, but the customer must bear the international deliveryfee. If the sample needs to be ordered, the visitor should bear the sample price and the international express charge.Remember to tell us the type you interested, we can offer the pricelist for your reference.

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China Professional NMRV Series Small Aluminum Gearbox NMRV30 40 50 63 Worm Gear Speed Reducer For Stepper Motor 12V 24V Gear Motor with Hot selling

in Gaziantep Turkey sales price shop near me near me shop factory supplier Small Aluminum Alloy Orthogonal Worm Gear Motor Gearbox manufacturer best Cost Custom Cheap wholesaler

With numerous years’ encounter in these lines, we have been distinguished from other suppliers in China by our positive aspects in aggressive pricing, on-time delivery, prompt responses, on-hand engineering support and great following-income solutions. a specialized supplier of a total assortment of chains, sprockets, gears, equipment racks, V-belts, couplings and reducers. ensures the steadiness and regularity of the essential function of components.

Little EPTT alloy Orthogonal Worm EPT EPT EPTT

Solution Description:
1. EPT: Die-cast Aluminium Alloy EPTT (NMRV571~NMRV090)
Forged Iron EPTT (NMRV110~NMRV150)
two. Worm Wheel: Wearable Tin Bronze Alloy, EPTT Bronze Alloy
3. Worm Shaft: 20Cr Metal, carburizing, quenching, grinding, surface area hardness 56-62EPTC, .three-.5mm remaining carburized layer right after exact grinding
4. Enter Configurations:
Equipped with Electrical EPTs (AC EPT, Brake EPT, DC EPT, Servo EPT)
Worm Shaft EPTTil Extension Enter
five. Applicable EPTs:
IEC-normalized AC EPTs and Brake EPTs
DC EPTs
Servo EPTs

six. Output Configurations:
Keyed Hollow Shaft Output
Hollow Shaft with Output Flange
Plug-in Solid Shaft Output
seven. EPT Elements: Worm Shaft EPTTil Extension, Single Output Shaft, EPTT Output Shaft, Output Flange, Torque Arm, Dust EPTT
eight. EPTT Portray:
Aluminium Alloy EPTT:
Soon after Shot Blasting, Anticorrosion Remedy and Phosphating, Paint with the EPTT of RAL5571 EPTT or Silver White
Solid Iron EPTT:
Following Portray with Crimson Antirust Paint, Paint with the EPTT of RAL5571 EPTT
Versions:
NMRV571~NMRV150

Features:
one. EPTT EPT alloy EPT box, ligEPTT weigEPTT and not rust
two. 2 optional worm wheel materials: Tin bronze or EPT bronze alloy
3. StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd areas and very fleXiHu (West EPT) Dis.ble for shaft configurations and motor flange interface
four. A number of optional mounting possibilities
five. Lower sound, EPT efficiency in warmth dissipation
Parameters:

Designs	Rated EPTT	Rated Ratio	Input Gap Dia.	Enter Shaft Dia.	Output Hole Dia.	Output Shaft Dia.	CEPTTr Distance
NMRV571	.06KW~.12KW	5~60	Phi9	Phi9	Phi11	Phi11	25mm
NMRV030	.06KW~.25KW	5~eighty	Phi9( Phi11)	Phi9	Phi14	Phi14	30mm
NMRV040	.09KW~.55KW	7.five~100	Phi9( Phi11, Phi14)	Phi11	Phi18( Phi19)	Phi18	40mm
NMRV050	.12KW~1.5KW	7.5~a hundred	Phi11( Phi14, Phi19)	Phi14	Phi25( Phi24)	Phi25	50mm

Ratio: 5, seven.5, ten, 15, twenty, twenty five, thirty, 40, fifty, 60, 80, 100

Installation	Flange Mounted
	Foot Mounted
	Torque Arm Mounted
Lubrication	Grease Lubrication
Lubrication	Oil-bath and Splash Lubrication
Cooling	Normal Cooling

EPTT amp Supply:

Our company :
EPTT reg was founded in 1982, which has far more than 36 years in R amp D and manufacturing of EPTTes, EPTs, shaft, motor and spare areas.
We can provide the suitable remedy for uncountable programs. Our products are broadly utilized in the ranges of metallurgical, steel, mining, pulp and paper, suXiHu (West EPT) Dis.Hu (West EPT) Dis. and alcohol market place and a variety of other varieties of EPTTs with a powerful existence in the intercontinental industry.
EPTT reg has turn into a trustworthy supplier, in a position to offer large high quality EPTTes.With 36 many years knowledge, we guarantee you the utmost trustworthiness and security for the two solution and companies.

Buyer going to:

FAQ:
1.Q:What types of EPTT can you generate for us?
A:Major merchandise of our organization: UDL collection velocity variator,RV sequence worm EPT EPTT, ATA sequence shaft mounted EPTT, X,B sequence EPT EPTT,
P series planetary EPTT and R, S, K, and F sequence helical-tooth EPTT, more
than one hundred versions and countless numbers of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we provide EPT provider for consumers.
three.Q:What is your terms of payment ?
A: 30% Advance payment by T/T following signing the contract.70% before shipping and delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any need for our items remember to really feel free of charge to make contact with me.

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Our specialists and engineers have 23 years of Experience in the Bearing Business. “We are always serving our buyers with our ideal items.” Our products are produced by present day computerized equipment and gear.

Worm Equipment EPT 040 EPT Aluminium EPT EPT box EPT modest pace dc flange screw jacks wheel WPA WPX plastic EPT EPT EPTry motor

one) EPT alloy die-casted EPT
two) Compact structure saves mounting place
three) Highly precise
4) Operates EPT and backward
five) Large overload capacity
six) Steady EPT with diminished vibration and sounds

Model:	NMRV040
Ratio:	7.5,10,fifteen,twenty,25,30,forty,50, sixty,
Color:	Depend on customer/Blue/ Silver White
EPT:	EPT — EPT
	Worm Equipment–Cooper(ten-3 #)
	Worm Shaft–20CrMnTi with carburizing and quenching, floor hardness is fifty six-62HRC
	Shaft-chromium steel-forty five#
EPT:	NSK or EPT higher quality bearing
OIL Seal:	EPT lip/NOKCFWTCSNAK
Lubricant:	Synthetic amp Mineral
Input EPT:	0.06kw,.09kw,
Usages:	In EPT EPT: Meals stuff, Ceramics, chemical, as nicely as EPT, printing, dyeing, woodworking, EPT and plastics…..
MOQ:	10pcs
Samples Time:	1-3 days
OEM Accepted:	Can set buyer logo
Certification :	TUV,ISO9001

firm info

Helical small worm reduction gearbox wholesaler China in Abuja Nigeria Gear Reduction Motor with Solid Shaft with top quality

We – EPG Group the biggest worm gearbox, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
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Helical Gear Reduction motor with solid shaft
1. Product features

1.1. R series: coaxial speed reduction gearing composed by helical gears, optimized and designed according to international standard

1.2.High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.

1.3. They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.

2. Technical parameters

Housing material	HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material	HT250 High strength cast iron from R97 107,137,147, 157,167,187
Housing hardness	HBS90-240
Gear material:	20CrMnTi
Surface hardnesss of gear	HRC58°-62°
Gear core hardness	HRC33°-40°
Input/Output shaft material	40Cr
Input/Output shaft hardness	HBS241°-286°
Shaft at oil seal postion hardness	HRC48 ° -55 °
Machining precision of gears material	Accurate grinding 6-5 grade
Heat treatment	tempering, cementing, quenching etc
Efficiency	up to 90%
Noise(Max)	60-68dB
Unit model	Foot mounted,flange mounted
Input method	flange input,inline input,shaft input
Vibration	≤20um
Backlash	≤20Arcmin
Bearing brands	NSK,C&U etc
Oil seal brands	NAK,SKF etc
Lubricant	VG220
Motor	IP55, F class
Motor shaft	40Cr, Tempering, cementing,quenching etc.

3.Applications

HangZhou XG Transmission Gearbox reducer are widely used in :
Ceramic Industry
Glass Industry
Food Industry
Metallurgy Industry
Beer& Drink Industry
Printing and dyeing Industry
Textile Industry
Warehouse Logoistics Industry
Wood wor ept Machinery
environmental protection equipment Industry
Leather Industry
Pharmacy Industry

4.Our Services

4.1.We provide 12 months Warranty.
4.2. We have thousands of gearbox reducers. From Input Power 0.06KW to 200KW, Ratio 1.3-289.74, Output speed 0-1095rpm and Output torque 1.4-62800Nm…They can meet your all different requirements for different industries.
4.3. We provide E-catalog or Paper catalog,so you can select the model easily according to your requirements
4.4.You are welcome to visit our factory to check our products,we can help you to book the hotel or ticket

5.Company Information

5.1.Our Company:
The Predecessor for ZheJiang ept Drive CO.,Ltd (originally called HangZhou ept Transmission Machinery CO.,Ltd) State-owned military mould enterpriese which established in 1965.
ept is located in HangZhou,China and the factory covers an area of about 25000 square meters.
Production Capacity:more than half a million sets of speed reducer per year.

5.2.Our People:
The company has a strong technical force. It has more than 400 employees at present, including more than 40 engineering technicians and 10 experts and senior engineers enjoying special allowances of the State Council.

5.3. Our Certificates:
Passed ” ISO 9001 International Quality System Certificate”, “International Quality Credit AAA++ Ceritifacte” , ” Swiss SGS Certificate”, Iconic Brand in Chinese Electromechanical Industry”, “Famous Brand of ZheJiang Province”, “Non-public Scientific and Technological Enterprise in ZheJiang Province”, “National High and New-tech Enterprise”, “TOP 50 in Chinese Gear Industry” “2011 HangZhou Engineering and Technological R&D Center” and so on.

6. FAQ

Q:Are you a ept company or manufacturer?
A: The predecessor of HangZhou XG-TRANSMISSION Machinery Co., Ltd is State-owned Xingguanggong Mold Factory, a state-owned military industrial enterprise established in 1965. It completed reform in 2002. Since reform, the company has developed rapidly. It took the lead in passing ISO9001 International Quality System Certificate and International Quality Credit AAA++ Certificate in 2004, and Swiss SGS Certificate in 2009. It has won such titles as “Iconic Brand in Chinese Electromechanical Industry”, “Famous Brand of ZheJiang Province”, “Non-public Scientific and Technological Enterprise in ZheJiang Province”, “National High and New-tech Enterprise”, and “Tope 50 in Chinese Gear Industry” successively

Q:Where do you base?
A: We are in HangZhou,ZheJiang ,China. We have two factories,New factory is in Xihu (West Lake) Dis. district,HangZhou,China and the old one is in CHangZhou District,HangZhou,China.

Q:What kinds of gearbox can you produce for us?
A:Main products of our company: JWB-X series mechanical continuously variable transmission, RV series worm gear reducer, B/JXJ cycloidal pin gear speed reducer, NCJ series gear reducer, and R, S, K, and F series helical-tooth reducer, more than one hundred models and thousands of specifications.

Q:What are the application of the gearbox?
A:Products are widely used in ceramic, glass, food, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-wor ept machine, environmental protection equipment, printing and packaging, pharmacy, and leather. Products are sold in some countries and regions, such as Europe, America, and Southeast Asia, and it possesses dozens of distributors and after-sale service agents.

Q:What is the material you use?
A: Aluminum case ( For the RV series worm gearbox,model RV030-105)
Cast iron(For the RV series worm gearbox, model RV110-150, For the NCJ /F/R/S/K series helical gear reducer)

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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

Helical small worm reduction gearbox wholesaler China in Abuja Nigeria Gear Reduction Motor with Solid Shaft with top quality

12V plastic worm gear wholesaler China in Al-Raqqa Syrian Arab Republic High Torque Small Gear Reduction Motor with Gearbox with top quality

12V High Torque Small Gear Reduction Motor With Gearbox

Product Description

Rated voltage: 12V
No load speed: 45rpm
No load current: 90mA
Load speed: 39rpm
Load Current: 125mA
Rated torque: 693g.cm
Output Power: 0.5-1.0W
Gearbox rated torque: 19,000g.cm
Gearbox instant torque: 57,000g.cm

We also have the following items:

Model	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Length L1
	Rated	At No Load		At Rated Load				Overall Length L
	Voltage	Speed	Current	Speed	Current	Torque		Overall Length L
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWBMD571571-16	12.0	409	80	355	125	117	11.4	48.0	19000	57000	16	22.9
ZWBMD571571-24	12.0	273	80	237	125	175	17.2	48.0	19000	57000	24	22.9
ZWBMD571571-64	12.0	102	90	89	125	308	30.2	53.3	19000	57000	64	28.2
ZWBMD571571-96	12.0	68	90	59	125	462	45.3		19000	57000	96
ZWBMD571571-144	12.0	45	90	39	125	693	67.9		19000	57000	144
ZWBMD571571-256	12.0	24	90	22	130	923	90.6	58.6	19000	57000	256	33.5
ZWBMD571571-384	12.0	16	90	15	130	1385	136		19000	57000	384
ZWBMD571571-576	12.0	11	90	10	130	2078	204		19000	57000	576
ZWBMD571571-864	12.0	7	90	7	130	3116	306		19000	57000	864

above specifications just for reference and customizable according to requirements.

2D Drawing

Product details show

Application

Audio and visual equipments	notebook PC, camcorder, car DVD, kinescope DVD, car CD player, camera, digital camera, headphone stereo, cassette tape recorder and etc.
Household application	electric shaver, tooth brush, kit ept appliances, hair clipper, sewing machines, massager, vibrator, hair dryer, rubdown machine, corn popper, scissor hair machine, vacuum cleaner, garden tool, sanitary ware, window curtain, coffee machine, whisk and etc.
Office automation equipments	CD-ROM, OA equipments, scanners, printers, multifunction machines copy machines, fax, FAX 13083988828 paper cutter, computer peripheral, bank machine and etc.
Automotive products	conditioning damper actuator, door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, automatic vending machine and etc.
Toys and models	radio control model, automatic cruise control, ride-on toy and etc.
Medical application	blood pressure meter, breath machine and etc.
Industrials	air freshener, display, flow control valves and etc.
Electric power tools	electric drill, screwdriver and etc.
Precision instruments	monitor, optics instruments and etc.

Our Services:

ODM & OEM
Gearbox design and development
Related technology support

Packaging & Shipping

1) Pac ept Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Company Information:

HangZhou ept Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.

1) Competitive Advantages

1) Competitive Advantages
17+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 wor ept days after payment
Small Orders Accepted

2) Main Products

Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
Customized worm and gear transmission machinery;
Precise electromechanical motion module;
Precise component and assembly of plastic and metal powder injection.

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
Please send an inquiry

12V plastic worm gear wholesaler China in Al-Raqqa Syrian Arab Republic High Torque Small Gear Reduction Motor with Gearbox with top quality